冷轧带钢板形测控技术的发展状况和关键问题

 冷轧带钢属于高端精品钢材,板形在线检测与控制是冷轧带钢的高端核心关键技术。自主创新研制板形测控系统是实现中国钢铁工业发展升级、建设钢铁强国的重大需求。目前,板形测控技术市场国外占据优势,国产系统正在代替进口,扩大应用规模,推进技术完善。研制先进的板形测控系统需要解决的关键技术有高精度高质量的板形仪、功能完备强大的控制手段和方法、高精度高速度的数学模型。板形仪主要有接触式和非接触式两大类,接触式板形仪通过测量带钢张力的横向分布反映板形,非接触式板形仪通过测量带钢浪形反映板形。接触式板形仪可靠耐用精度高,应用广泛,发展趋势为整辊式板形检测辊、无线式信号传输装置、板形数据的精确处理。板形控制数学模型的主要类型,按建模的原理和方法可分为机理模型和智能模型;按模型的性质和作用可分为分析模型和控制模型;按板形的表示方法可分为多点控制模型和分量控制模型。板形控制模型的发展趋势为机理与智能协同建模、动态模拟预报和动态解耦控制、多种手段和方法的协同优化。进一步提高板形测控技术水平需要突破3项关键问题,即整辊式板形仪通道耦合与解耦的机理模型、板形控制的动态模拟和动态解耦模型、板形控制的高精度智能建模方法。     

Fluorescent lamp promoted formaldehyde removal over CeO2 catalysts at ambient temperature

Exploring an alternative strategy with high efficiency and low cost to abate formaldehyde (HCHO) in indoor environment, is of increasing significance for people's health. CeO₂ catalysts prepared by hydrothermal, precipitation and calcination methods were investigated for HCHO removal at ambient temperature. It is found that indoor fluorescent light visibly boosts the catalytic performance of CeO₂ catalysts for HCHO decomposition at ambient temperature. Among the CeO₂ catalysts, CeO₂ prepared from hydrothermal method (CeO₂–H) exhibits a superior catalytic performance and an excellent durability by eight recycle times. Based on the characterization and analysis, the excellent catalytic performance of CeO₂–H is mainly contributed by its abundance of surface oxygen vacancies, and photogenerated electrons and hole activated by fluorescent light. This work shows a potential practicability in HCHO pollution elimination by taking full advantage of the existing lighting in indoor environments.     

含钼废渣冶炼钼铁的优化试验

利用含钼废料钼酸钙为原料,采用碳还原法冶炼钼铁,通过单因素分析试验及正交试验优化得出最佳的试验条件,钼酸钙加入量应低于10%,熔炼温度为1 525 ℃,保温时间为25 min,碱度为1.3。通过XRD、SEM、EDS分析得出用此方法生产得到的钼铁合金中,钼以Mo₂C、Fe₃Mo以及Fe₃Mo₃C的形式存在,渣系为二元玻璃渣系,具有与普通玻璃相似的成分系统。经测定合金中钼的回收率大于99%,钼资源回收效益可观。     

Q390高强抗震钢板残余应力检测方法对比及分析

利用盲孔法、X-Ray法、中子衍射法和超声法对Q390高强抗震板及U形弯曲件进行残余应力检测,并对这4种方法测试得到的应力结果进行分析研究。结果表明,以上4种检测方法均要考虑其特定的检测应用范围,X-Ray法针对钢板表面下微米级深度的微米级晶格尺度范围局部点应力进行检测,中子衍射法可在毫米级尺度局部区域进行应力检测,盲孔法反映的是因毫米尺度钻孔导致的钢板表面孔周边的应力变化,超声法则可以通过连续扫描检测整个钢板残余应力的宏观分布变化。因此,对于工业钢板,超声法测试残余应力更加科学、合理、准确。同时,通过U形试样建立稳定的应力应变场,利用超声设备使用不同参考态对Q390高强抗震板弯曲件及退火弯曲件进行测试,结果表明,测试参考态的选取对应力测试结果影响很大,材料各向异性的影响对应力测试结果不可忽视。     

基于运动误差约束的平面定位平台拓扑优化设计

针对传统平面定位平台拓扑优化设计过程中无法预先了解输入输出位移映射矩阵的问题,基于固体各向同性材料惩罚法,采用遗传算法优化得到具有最大运动空间时的平面并联机构雅克比矩阵作为平面定位平台输入输出期望位移映射矩阵,在相同输入条件下,建立以机构实际运动与期望运动间误差最小为目标函数和以机构体积为约束函数的平面定位平台拓扑优化模型并求解。通过3D打印方式得到实验样品,实验与仿真分析表明:采用运动误差约束的平面定位平台拓扑优化设计方法,在一定偏差范围能够得到输入输出位移映射矩阵与给定期望映射矩阵相一致的平面定位平台,表明该方法对平面定位平台设计具备有效性,为其后续研究提供基础。     

熔渣法碳化铬涂层的抗氧化性能研究

对熔渣法碳化铬涂层在各种温度下经20h和200h的氧化性能进行了研究，与常用的一些锅炉用钢进行了对比试验，结果表明碳化铬涂层抗氧化性能比15CrMo、102、T91钢好，可以与TP347钢相媲美。     

Preparation and electrochemical performance of nanosized Co3O4 via hydrothermal method

The hydrotalcite-type cobalt compounds were prepared through oxidation of Co（OH）2 gel using NH4OH as precipitating agent and H2O2 as oxidant. These hydrotalcite-type cobalt compounds were transformed into Co3O4 through hydrothermal decomposition with nanostructural deformation. The precursor and product were characterized by Fourier-transform infrared（FT-IR） spectrum, X-ray diffractometry（XRD） and transmission electron microscopy（TEM）. The electrochemical performances of as-prepared nanosized Co3O4 as anode materials in lithium-ion batteries were tested by charge-discharge test in the voltage range of 0-3.0 V. The influence of morphology of Co3O4 particle on the capacity and cycling performance was studied. The results show that the shape and size of the final product can be controlled by altering cobalt sources. The irregular cubic Co3O4 with the average particle size of about 10 nm shows the best electrochemical performance. After 10 charge-discharge cycles, the specific charge capacity retains 555 mA.h/g.     

体积成形有限元模拟软件CASFORM的开发研究

简要介绍了作者自主开发的体积成形有限元模拟软件CASFORM及其关键技术，并给出了大量的实例分析。CASFORM主要由前处理模块，有限元分析模块，后处理模块，有限元网格生成模块和网格再划分及数据传递模块以及材料数据库和模拟数据库等构成，该软件能够分析各种体积成形工艺，包括锻造、挤压、拉拔等。能够预测缺陷的生成，验证和优化工艺/模具设计方案，该软件既能模拟等温成形过程，也可以模拟非等温成形过程，即可进行单工位成形分析，也可进行多工位成形分析。该软件界面友好，使用方便，可靠性和自动化程度高，是模具和工艺设计方案验证和优化的有力工具。     

型材产生壁厚偏差的原因及解决方法

就型材生产过程中产生壁厚偏差的原因进行了分析，并就解决偏差的方法进行了探讨。     

Multidisciplinary optimization of gas-quenching process

Distortion as a result of the quenching process is predominantly due to the thermal gradient and phase transformations within the component. Compared with traditional liquid quenching, the thermal boundary conditions during gas quenching are relatively simple to control. By adjusting the gas-quenching furnace pressure, the flow speed, or the spray nozzle configuration, the heat-transfer coefficients can be designed in terms of both the component geometry and the quenching time. The purpose of this research is to apply the optimization methodology to design the gas-quenching process. The design objective is to minimize the distortion caused by quenching. Constraints on the average surface hardness, and its distribution and residual stress are imposed. The heat-transfer coefficients are used as design variables. DEFORM-HT is used to predict material response during quenching. The response surface method is used to obtain the analytical models of the objective function and constraints in terms of the design variables. Once the response surfaces of the objective and constraints are obtained, they are used to search for the optimum heat-transfer coefficients. This process is then used instead of the finite-element analysis. A one-gear blank case study is used to demonstrate the optimization scheme.