火车车轮成形新工艺的开发研究

在比较分析技术先进国家的火车车轮成形工艺流程后，采用试验研究和数值模拟相结合方法，研究开发出优化的新工艺。钢坯先在一台水压机上预成形制坯，再在另一台压机上模锻，经轧制扩径后冲孔压弯。这样的生产线效益最好     

电机智能制造发展现状及推进策略

随着电机制造要求逐步提高、自动化逐渐普及,智能制造将成为未来主流的生产制造模式。基于对传统电机制造现状和发展趋势的分析,厘清智能制造优势及智能制造推进误区,概括智能制造推进内容及策略。以江苏大中电机股份有限公司相关项目为例,介绍智能制造的侧重内容、实施步骤、原则及实施成果。结果表明：总体生产效率提高了35.75%,生产运营成本降低了26.21%,产品不良率降低了75.84%。在此基础上概括电机行业智能制造推进参考战略,为中小型电机行业发展提供支持。     

模具敏捷制造系统研究

针对模具设计制造过程复杂、条件苛刻和单件或小批量生产的特点 ,论述了模具产业发展敏捷制造技术的必要性。提出了模具敏捷制造系统框架和基于STEP与特征技术实现信息集成与过程集成的运行机制。阐述了基于Internet/Intranet的开放式可视化协同工作平台的模具敏捷制造实施方案。     

基于多代理的制造执行系统的研究

制造执行系统作为连接计划管理系统（ERP/MRPⅡ）和生产控制系统的桥梁与纽带，对车间层生产调度的优化，生产过程的改进等方面起了重要的作用，文章对制造执行系统的制造模式进行研究的基础上，提出了基于多Agent的制造执行系统的应用框架结构，并对基于多Agent的制造执行系统的调度系统进行了研究，最后给出了制造执行系统的调度算法结构。     

银基电接触材料改性及制备工艺

概述了银基电接触材料的发展,介绍了Ag-Ni、Ag-C、Ag-WC和Ag-MO4个主要系列的银基电接触材料的特点及其改性方法,比较了不同银基电接触材料改性前后的优缺点。同时,叙述了粉末冶金法、合金内氧化法及预氧化合粉末法等银基电接触材料的制备工艺。最后指出,提高银基电接触材料的性能、发展新型的节银触头材料和复合触头材料是今后银基电接触材料的发展方向。     

酸洗镀锌化学处理槽制造工艺

对酸洗镀锌化学处理槽(预清洗槽、酸洗槽、漂洗槽)的制造方案、制造工艺，安装使用效果做了分析，该槽满足了安装生产使用要求，为产品的进一步深加工奠定了良好的基础。     

复杂串联制造系统仿真器的研究

介绍了一种专用于复杂制造系统的仿真器，并着重介绍了该仿真器的结构与功能、仿真器的动态仿真原理、动画显示原理等。这种仿真器已成功地应用在上海柴油机股份有限公司D114系列柴油机机体生产线的规划设计中。     

CMS环境下基于智能优化算法的单元间布局问题研究*

研究了单元制造系统(CMS)设计中单元间布局设计问题,从单元制造系统的实际出发,提出了一种基于割树(Slicing-tree)的单元间布局设计模型.该模型考虑了单元形状约束、单元I/O点位置优化等诸因素对布局结果的影响.针对基于割树的描述形式,采用遗传算法求解,提出了一种新的割树编码方案,克服了以往编码方案易产生非法子串、不能覆盖整个解空间以及实现困难等缺点.计算结果表明,该算法是有效的、可行的.     

Direct-Ink-Writing of Electroactive Polymers for Sensing and Energy Storage Applications

Considering the high levels of materials used in the fields of electronics and energy storage systems, it is increasingly necessary to take into consideration environmental impact. Thus, it is important to develop devices based on environmentally friendlier materials and/or processes, such as additive manufacturing techniques. In this work, poly(vinylidene fluoride) (PVDF) and poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) are prepared by direct-ink-writing (DIW) by varying solvent evaporation temperature and fill density percentage. Different morphologies for both polymers are obtained, including dense films and porous membranes, as well as different electroactive β-phase content, thermal and mechanical properties. The dielectric constant and piezoelectric d₃₃ coefficient for dense films reaches up to 16 at 1 kHz and 4 pC N⁻¹, respectively for PVDF-HFP with a fill density of 80 and a solvent evaporation temperature of 50 °C. Porous structures are developed for battery separator membranes in lithium-ion batteries, with a highest ionic conductivity value of 3.8 mS cm⁻¹ for the PVDF-HFP sample prepared with a fill density of 100 and a solvent evaporation temperature of 25 °C, the sample showing an excellent cycling performance. It is demonstrated that electroactive films and membranes can be prepared by direct-ink writing suitable for sensors/actuators and energy storage systems.     

Porous structures printed by fused deposition of granules processed from a novel polyamide/alumina-based system

Alumina ceramic porous structures were shaped by the fused deposition of alumina/polyamide 612 composite granules using an FDM 3D printer with a modified extruder to process granulated powder instead of a filament. The composite granules were prepared via thermally induced phase separation (TIPS). Firstly, in order to determine the proportion of polymer/solvent to be used in the TIPS process, different volume fractions of PA612 in dimethyl sulfoxide (DMSO) were studied (0.01 to 0.20), and the granules obtained were characterized by SEM, DSC, and Raman spectroscopy. Secondly, the addition of different ceramic loadings to the PA612/DMSO solution was studied with the aim of determining the amount to be used for preparing the composite granules by TIPS. In particular, the effect of the alumina content on the morphology and size of the obtained composite granules was studied. In addition, rheological properties (oscillatory and rotational tests) of the feed materials were studied. Finally, the printing conditions, including the nozzle temperature and nozzle diameter, and the extrusion process, were optimized in order to obtain porous structures with good quality. Alumina porous structures were successfully printed, debinded, and sintered. Adequate bonding between layers was achieved, and no defects at interfaces were detected.