HC轧机板形板凸度控制特性的计算机模拟

用三次样条流线条元法分析带材的三维塑性变形，用影响系数法分析辊系的弹性变形用，BP神经网络方法对轧后带材板形进行模式识别，将三者联立，对900mmHC轧机板形板凸度控制特性进行了计算机模拟。结果表明：HC轧机控制二次板形能力很强，对四次及更高次板形控制能力较弱；中间辊横移和工作辊弯辊对板形板凸度的控制需要相互配合。对板凸度的控制应着重在开始道次进行。     

双质量飞轮驱动齿盘旋压增厚成形工艺研究

针对汽车双质量飞轮驱动齿盘外缘为原始板厚的3~5倍的特点,以SIMUFACT软件分析为手段,对双质量飞轮驱动齿盘多道次旋压增厚成形工艺进行研究.基于旋压增厚成形工艺的理论分析,设计出多道次旋压增厚模具并建立了旋压增厚成形有限元模型.以第1道次旋压增厚成形为例,分析了成形过程中应力场分布及板坯的变形情况.同时在板坯表面设置4个测量点分析第1道次旋压增厚成形过程中金属的流动规律,从而总结出第2至5道次的旋压增厚成形规律.以旋轮进给速度、摩擦系数、芯模转速为自变量,进行三因素三水平正交试验,获得最大成形载荷、增厚程度数据.结合灰色理论对双质量飞轮驱动齿盘旋压增厚成形工艺参数进行了优化,在CDC-4S80旋压机上进行了试验,结果表明:在旋压增厚过程中板坯所受径向力最大、切向力次之、轴向力最小;较小的摩擦系数与旋轮进给速度有利于提高零件的成形质量;通过物理试验成功将板坯外缘由3 mm增厚到10.5 mm,验证了该成形方案与灰色系统理论优化的可行性.     

墙板内置无黏结支撑钢框架滞回性能数值模拟

为深入研究梁柱节点形式、加强方式等对墙板内置无黏结支撑钢框架结构滞回性能的影响,对3个结构试验进行了数值模拟。基于墙板内置支撑构件滞回性能的试验研究,确定出了体现往复作用下支撑钢材强化特性的参数取值.总体上,数值分析得到的结构滞回曲线、构件的屈服或局部屈曲机制等均与试验结果较一致,试验和模拟中支撑分别在层间侧移角约1/463~1/350和1/416~1/305范围内发生屈服,框架在1/50层间侧移角之前塑性发展较少,结构的延性和耗能能力良好,实现了结构1/50侧移角内主要利用支撑屈服耗能的设计意图.1/30侧移角内,框架承载力出现退化前,梁柱刚接结构的骨架曲线呈三折线,可分别由支撑和框架的两折线骨架曲线叠加得到;梁柱铰接的结构在破坏前骨架曲线呈双折线,框架塑性发展甚少.梁端补贴钢板加强后梁端塑性区外移,确保了梁柱刚接节点的强度和框架稳定耗能.人字形支撑铰接框架中一根支撑较早局部破坏后被撑梁大幅弯曲屈服,整个结构的抗侧承载力未出现退化.给出了采用梁、杆单元简化模拟墙板内置支撑钢框架结构滞回性能的方法.     

起重机拼板不清根高效焊接及接头性能分析

为了解决拼板在焊接过程中的碳弧气刨清根、板材翻身导致焊接工序复杂、生产效率低下以及无法实行自动化焊接等问题,提出一种采用埋弧焊单面焊加陶瓷衬垫方法,板单元正面进行埋弧焊接,试板背面与陶瓷衬垫紧密贴合,从而实现拼板对接单面焊双面成形.研究结果表明,该埋弧焊接工艺满足100%RT和100%UT探伤,-20℃条件下冲击吸收功高于27 J,其力学性能结果符合标准要求.与传统工艺相比,该焊接工艺在保证其焊接质量的同时可简化生产工序,提高生产效率,降低生产成本,减少环境污染,实现绿色生产.     

Facile one-pot synthesis of novel dicyanoanilines fused to tetrahydro-4H-thiopyran-4-one ring via Et3N/H2O catalyzed pseudo four-component reaction

A facile procedure is developed for one-pot synthesis of a new group of dicyanoanilines. Tetrahydro-4H-thiopyran-4-one, 1, undergoes a pseudo four-component reaction with various aldehydes bearing different groups and two equivalents of malononitrile in aqueous media in the presence of triethylamine (Et₃N). As a result, novel thiopyran-fused dicyanoanilines 4 are formed efficiently in the reaction mixtures in 90–97% yield within 9–12?h mixing at 40°C. Due to the polarity of the medium, products precipitate in the mixture spontaneously allowing for easy purification by recrystallization avoiding cumbersome chromatographic separations. Characterization of the products was performed by spectroscopic methods and, in one case, was further supported by X-ray crystallographic experiments.     

耐磨球段的市场需求及应用

对广泛用于冶金矿山、建材水泥、火力发电、煤炭加工、磁性材料等物料研磨生产过程中的耐磨球段的市场需求及应用现状进行了分析,并对未来几年的市场需求进行了预测.结果表明:中国耐磨球段产品规格齐全,产品性能已经赶上国外同类产品.2012年中国耐磨球段产品预计需求量为172.82万t,至2015年将达到208.74万t,较2010年增长44.34％.从优化资源配置,建立良性市场角度分析,产业兼并整合是耐磨球段行业未来发展方向.     

Lower limit law of welding windows for explosive welding of dissimilar metals

The influence of explosive charge thickness on the quality of explosive welding of dissimilar metals was in-vestigated.The lower limit law should be followed in the course of explosive welding.Three welding ex-periments of stainless steel (410S) and steel (Q345R) were carried out in three different kinds of explo-sive charge thicknesses, namely 15, 25 and 35 mm.Interfaces of morphology and mechanical properties of three samples were observed and tested.It was found that micro and small wavy bonding is mainly formed for charge thickness of 15 mm whose strength is the highest with minor deformation and few defects in the interface; small and middle wavy bonding are mainly formed for charge thickness of 25 mm whose strength is comparatively mediocre; big wavy bonding is mainly formed for charge thickness of 35 mm whose strength is the lowest.The cause of high bonding strength of the micro and small wavy interface was analyzed and verified on the basis of the results of Electron Probe Micro-Analyzer (EPMA) tests of three selected samples.     

热轧钢板头尾横裂纹成因分析及改进措施

针对热轧钢板头尾部出现横裂纹现象,取样进行了金相检验,发现裂纹根部无扩展,裂纹两侧组织存在差异,结合现场生产实际情况,确定头尾横裂纹的产生与中间坯局部过冷有关。通过采取提高板坯出炉温度、严格控制中间坯端部翘头和优化除鳞制度的措施,基本杜绝了热轧钢板头尾横裂纹现象。     

Determination of bone mineral volume fraction using impedance analysis and Bruggeman model

Measurements by impedance spectroscopy and Bruggeman effective medium approximation model were employed in order to determine the mineral volume fraction of dry bone. This approach assumes that two or more phases are present into the composite: the matrix (environment) and the other ones are inclusion phases. A fragment of femur diaphysis dense bone from a young pig was investigated in its dehydrated state. Measuring the dielectric properties of bone and its main components (hydroxyapatite and collagen) and using the Bruggeman approach, the mineral volume filling factor was determined. The computed volume fraction of the mineral volume fraction was confirmed by a histogram test analysis based on the SEM microstructures. In spite of its simplicity, the method provides a good approximation for the bone mineral volume fraction. The method which uses impedance spectroscopy and EMA modeling can be further developed by considering the conductive components of the bone tissue as a non-invasive in situ impedance technique for bone composition evaluation and monitoring.