工程车辆翻车时ROPS刚度、斜坡角度和安全带方式对人体损伤的影响

应用有限元与多刚体方法,针对某ZL50型装载机沿30°和45°斜坡翻车过程中司机动态响应进行仿真分析。以人体损伤为评价指标对比分析了不同的翻车保护结构(ROPS)刚度、斜坡角度以及安全带约束方式对司机损伤的影响。结果表明:在能够提供人体生存空间的前提下,ROPS刚度越小,人体受到的损伤越小;斜坡角度的变化影响人体损伤部位;4点式安全带能够有效降低人体头部损伤的几率;安全带形式对颈部损伤影响很小。     

烧结气氛对Al2O3/SiC纳米复合陶瓷显微组织的影响

为了提高氧化铝陶瓷的抗热震性,将具有热导率高、热膨胀系数低的SiC加入到Al₂O₃中,通过无压烧结工艺,在有气氛保护和无气氛保护条件下分别制备出氧化铝基抗热震陶瓷.采用扫描电子显微镜（SEM）对陶瓷进行组织结构分析,结果表明：在气氛保护条件下烧结的 Al₂O₃/SiC〖JP〗复相陶瓷气孔比无气氛条件下烧结的明显减少,复相陶瓷基体内部气孔显著降低.这样的显微组织有利于缓解热应力和提高强度,对提高陶瓷的抗热震性具有重要的作用.     

电磁起重机调磁保磁系统常发故障及改进

介绍了电磁起重机在马钢H型钢厂的应用情况,阐述了调磁保磁系统的作用和功能。针对在实际使用过程中的常发故障,进行了分析和改进。     

散粒体的自组织临界性分析

基于二维模拟实验,研究竖向荷载下散粒体中的自组织临界性,揭示细观拱效应与宏观大崩塌的变化规律,以及拱效应与材料性质的关系.散粒体中每个小自组织的临界发展过程包括自组织搭拱、拱随遇平衡和拱崩塌的动力学演化.散粒体大坍塌是众多小自组织临界发生后的力学性质由量变到质变的过程.用随机理论细观探讨一个预期失败模式的理论模型,为研究散体材料结构自组织临界性系统的可预测性及灾害预测预报提供了科学依据.     

工程车辆翻车保护结构试验台测试系统研发

翻车保护结构试验台是用来检测工程车辆驾驶室安全强度的重要试验装置,按照国际及国内相关检测标准,提出了一种基于虚拟仪器的便携式测控系统方案;采用便携式PC机和USB同步采集卡,利用LabWindows/CVI软件,使用多线程等关键技术进行系统开发;针对能量计算要求精度较高,提出了一种改进能量计算精度的算法;针对现有检测标准中评价方法的不足,提出一种比较实用的评价方法;该系统实现了数据采集、实时显示与存储、数据回放、生成数据报表等功能,系统运行稳定可靠。     

深井煤层群首采下保护层工作面瓦斯治理技术

本文以千米深井——朱集煤矿1242(1)首采工作面的瓦斯治理为例,提出并实施了地面钻井、高抽巷和采空区埋管相结合的瓦斯分源治理综合技术,分别抽采上覆13-1煤层卸压瓦斯、顶板瓦斯富集区瓦斯和上隅角瓦斯。实践表明,1242(1)工作面平均绝对瓦斯涌出量为68.8m3/min,地面钻井平均瓦斯抽采量为28.7m3/min,占瓦斯涌出量的42.2%,高抽巷平均瓦斯抽采量为30.7m3/min,占瓦斯涌出量的45.2%,瓦斯抽采率高达87.4%,回风流瓦斯浓度低于0.4%,实现深井高瓦斯煤层群首采下保护层工作面的安全高效开采。研究成果对类似条件矿井首采层工作面的瓦斯治理有指导价值。     

冷柱头进样气相色谱法分析橡胶防护蜡的碳数分布

研究冷柱头进样气相色谱法分析橡胶防护蜡的碳数分布以及正构烷烃/非正构烷烃比例。结果表明,采用冷柱头进样方法,在样品量为10 mg、样品完全溶解后静置10~30 min并取上层清液以及进样量为1μL时,分析得到的气相色谱峰的峰形和响应信号最优。本方法测定橡胶防护蜡的碳数分布以及正构烷烃/非正构烷烃比例结果准确、可靠。     

Application of High Temperature Corrosion-Resistant Materials and Coatings Under Severe Corrosive Environment in Waste-to-Energy Boilers

Corrosion-resistant materials (CRMs) and coatings are key technologies to increase power generation efficiency and reduce maintenance in waste-to-energy (WTE) plants. Corrosion environment became severe as steam temperatures have increased. The steam condition of more than 400 °C/3.9 MPa became possible in WTE boilers by using highly durable corrosion-resistant coatings, such as thermal spray of Al/80Ni20Cr alloy, HVOF-sprayed NiCrSiB alloy, Alloy 625 weld overlay for waterwall tubes and also superheater tubes. Also, the use of 310S type stainless steels and high Cr-high Mo-Ni base and high Si-Cr-Ni-Fe alloys have progressed because of a better understanding of corrosion mechanisms. Furthermore, high durability coatings using cermet and ceramic materials were applied to high temperature superheaters. This paper describes the major developments and the application of CRMs and coating technologies in the last 30 years in WTE plants, the corrosion mechanisms of alloys, the deterioration mechanisms of spray coating layers, and future subjects for the development of corrosion-resistant materials and coatings.     

A high-temperature oxidation-resistant Fe-Mn-Al-Si alloy

To develop satisfactory alloys without Cr or Ni for high-temperature application up to 1100C, three alloys based on Fe-10%Al-Si with differing fourth (or fifth) element additions were oxidized in air at 1100°Cfor 24 hr. A low carbon, Fe-30Mn-10Al-Si alloy exhibited excellent high-temperature oxidation resistance. The total weight gain for 24 hr oxidation in air at 1100°C was only 1.03 mg/cm ². After air oxidation for 6 days at 1100°C, no nodule formation or breakthrough oxidation occurred. Post-oxidation SEM and EDAX examination showed that a thin, compact, protective alumina scale formed on the alloy.Visiting Scientist (People's Republic of China).     

Plasma spraying of zircon

Zircon, ZrSiO₄, is a natural mineral used for various applications as a refractory bulk material. It is an excellent feedstock for the plasma spraying of protective coatings and free-standing bodies. Zircon decomposes on spraying into t-ZrO₂ and glassy SiO₂, which can be preserved in deposits by fast cooling. This combination of zirconia and silica exhibits properties such as a high thermal shock resistance, good corrosion resistance, low wettability, etc. The final properties of deposits can be further enhanced by the addition of other materials such as alumina. For instance, alumina-zircon plasma-sprayed free-standing pipes have a low gas permeability. Several technical applications are discussed.