φ114mm直缘成型焊管机组的研制

简介了研制的φ１１４ｍｍ直缘成型焊管机组的技术性能和工艺特点。与普通辊式成型机组相比，该机组工艺先进，焊管精度高。     

板料弯曲回弹的有限元模拟影响因素研究

阐述了板料成形数值模拟中回弹问题的研究历史和发展现状,分析了塑性弯曲加工中工件发生弯曲回弹的原因、特点及有限元模拟过程的影响因素,总结了回弹模拟的算法,从成形过程模拟和回弹计算两方面系统分析了影响回弹模拟准确性和收敛性的主要因素及改进方向,讨论了模具设计中回弹的补偿算法 ,并提出了当前控制回弹的基本方法     

中厚板轧机工作辊失效分析及对策

介绍了济钢中厚板厂使用国外高镍铬和高铬工作辊的主要失效形式 ,并对该工作辊的断裂和裂纹产生原因进行了分析 ,同时针对所存在的问题提出了对策和具体改进措施。     

混合室分配板成形工艺及模具设计

对混合室分配板零件介绍了一种落料拉伸成形和立体切沿分割的工艺思路以及模具结构和相关的理论计算 ,在实际应用中获得了好的效果。对同类形状产品 ,尤其是涉及到需要进行立体切沿分割的制件 ,可提供借鉴。     

On a novel press system with six links for precision deep drawing

The objective of this paper is to propose a novel press system with six links for precision deep drawing, and verify its feasibility. First, the system is presented and its advantages are discussed. Then, the kinematic analysis of the system is obtained by examining the geometry of the design. Moreover, kinematic dimensions of the variable coupling are found by using optimization method. Furthermore, the proposed approach is illustrated by a design example, its solid model for the proposed design is established, and then kinematic simulation is performed by ADAMS software. Finally, a prototype and an experimental setup are established, and the experiment is conducted. The results show that the proposed new mechanism is feasible and of reasonable accuracy. In addition, it has the advantages of easy manufacture, lower cost, higher precision, and easy adjustability.     

Epsilon-near-zero or mu-near-zero materials composed of dielectric photonic crystals

We theoretically demonstrate that at certain frequencies two-dimensional dielectric photonic crystals （PCs） may be regarded as either epsilon-near-zero or mu-near-zero materials. We show that the transmission through a slab of such materials upon normal incidence is normally non-unity and decays with slab thickness. However, when the incident angle increases slightly, the transmittance experiences a dramatic increase due to the Brewster effect. The combination of the tunneling and resonance effects makes such materials good candidates for almost perfect bending waveguides and cloaking in waveguides. The zero index also enables applications of focusing and directive emission. At last, the distinction between the single-zero and double-zero media is discussed. In all of the above results, the numerical simulations perfectly match with theoretical predictions from the effective medium analysis.     

Optimal blank design based on finite element method for blades of large Francis turbines

Metal pressing process that is widely used in industries has advantages over casting process for producing large Francis turbine blades from thick plates. Prior to the pressing process, blank design is firstly performed to determine flat blanks. The traditional trial and error approach is not applicable to blade design for Francis turbines that are not standard due to hydraulic characteristics of power plant sites. The rapid development of computing technology makes it possible to obtain optimal flat blanks by numerical modelling and simulation. In this paper, inverse finite element approach is investigated for blank design and an elasto-plastic model has been built using the well-known commercial software ANSYS. Numerical simulations for blade unfolding models with thick shell elements, solid elements and shell elements have given results with negligible differences. Unfolding tests with simple geometries have been carried out and the numerical results agree well with the analytical solutions. A large and thick shape of a Francis turbine blade for a hydropower plant has been successfully unfolded by inverse FE model. Sensibility analysis shows that the middle surface of the flat blank is independent of blade thickness. For ensuring the machining of the blade after the pressing process, a new contour is obtained by extending the boundary of the flat blank provided by the numerical model. This research may provide a useful tool for optimal blank design of Francis turbine blades.     

Direct numerical simulations for assessment of gas-solid drag models in two-dimensional random arrays of particles

The momentum exchange between the phases plays a vital role in modelling of gas–solid flows and it is mathematically described by drag models. However, no consensus exists on which drag model gives the most accurate prediction of the drag force, and, despite the increase in available computing power, the same drag models are used in two-dimensional and three-dimensional simulations. In this study, direct numerical simulations of gas flow through multiple random configurations of static monodisperse particles are performed. The variations of solid volume fraction and particle Reynolds number are in the ranges of 0.05–0.4 and 13.7–136.9, respectively. The drag force exerted on particles is calculated and properly averaged. Based on the simulation results, thirteen drag models are compared and correction factors are introduced using the stochastic gradient descent algorithm. The correction factors provide a simple adjustment for the models to be used in 2D modelling.     

电镀塑料制品对结构设计及成形工艺的要求

为保证电镀塑料制品的质量,提出了符合电镀要求的塑料制品设计原则,并且指出在注塑成形时,对塑料经过充分干燥,采用较高的注塑温度,较低的注射压力和较慢的注射速度,是使镀层获得良好结合强度的先决条件。     

Quasiconvolutional smoothing of polyhedra

This paper describes a method for rounding edges and corners of arbitrary polyhedra that uses a fast approximation to convolutional filtering. The approximation defines an implicit surface, which is rendered with a specialised ray-tracing algorithm. By varying the radius of the smoothing filter, a wide range of effects can be obtained, from perfect polyhedra to blobby models. Small rounding radii give polyhedra a softer, more natural look, with edges well delineated by shadows and highlights. The rounded surfaces are much easier to specify and compute than those obtained by traditional filleting and surface-blending techniques, and are far more economical in storage.