Evaluation of the superplastic formability of SP-inconel 718 superalloy

The superplastic formability of SP- lnconel 718 superalloy was evaluated using the argon blowing method. Relationships among superplastic forming parameters (forming temperature, argon pressure, and forming time) and specific dome height (dome height/workpiece diameter) were investigated, as were changes in material properties after superplastic forming. Experimental results showed the optimum forming temperature range for SP- lnconel 718 to be between 975 and 995 °C. During the superplastic forming process, 5- phase precipitates formed at grain boundaries and limited the grain growth, which is considered beneficial for superplastic deformation. On the other hand, increasing the forming deformation also increased the formation of cavities, which can be attributed to the existence of niobium- rich inclusions. This degraded the superplasticity of the superalloy. Electrochemical tests showed that the corrosion resistance of SP- lnconel 718 after superplastic forming worsened because of the existence of both S- phase precipitates and niobium- rich inclusions.     

CIM技术在塑性成型工程的应用

本文根据国外ＣＩＭ技术发展的概况，针对塑性成形工程的特点，提出了塑性成形工程中实施ＣＩＭＳ技术应用和研究的几个重要的方向，同时，从系统集成的角度，指出基于知识集成的智能制造系统应是ＣＩＭＳ进一步发展的重点，最后，对这类系统建模的基本技术与方法进行了讨论。     

喷射成形技术在钢铁材料中的应用

本文简要介绍了喷射成形技术的原理、特点及其在钢铁材料中的应用概况 ,综述了各种喷射成形钢铁材料的研究现状及其产品发展状况     

多通管塑挤胀形工艺的力学分析

讨论了以聚氨酯橡胶棒为胀形介质，采用塑挤胀形复合工艺把无缝管坯一次成形为多通管成品的加工方法，分析了多通管塑挤胀形过程，提出了“应变样条”分析法，进而分析了典型剖面上应力应变状态，讨论了成形力间应具备的合理的数值关系，以使变形区处于最有利于变形的超高的静水压力和合适的偏应力状态，获得尽可能长的支管。     

TC4合金管材挤压成型工艺研究

研究了不同的挤压温度、挤压比和挤压速度等挤压参数对TC4合金管材挤压成型工艺的影响,以及润滑方式对TC4合金挤压管材表面的影响。研究结果表明,采用热挤压方式生产φ47mm×3mmTC4合金管材,挤压比应选在3￣10之间,挤压速度选在50￣120m/s,润滑剂用玻璃粉,可得到显微组织为两相加工组织,变形充分均匀,力学性能匹配良好,表面质量合格的TC4合金管材。本研究得到的TC4合金管材挤压成型工艺研究可用于工业化生产。     

板料成形优化技术进展与质量工程研究

板料成形过程的优化研究对于改进模具设计、提高产品质量具有重要意义。综述了板料成形工艺优化的研究现状。考虑到在有约束的设计优化中,最优结果常位于约束边界附近,随机因素的波动易导致产品质量不稳定甚至失效,难以保持产品的可靠性和稳健性。为此,本文应用质量工程学中的6σ理念,提出了基于数值模拟的板料成形6σ稳健设计优化方法。     

LF6铝合金的超塑性和扩散连接的组合工艺

研究了ＬＦ６铝合金的超塑性和扩散连接组合工艺，试验结果表明；预先采用变形再结晶的方法细化材料的晶，并有效地去除铝合金的致密氧化膜，即可成功地实现铝合金的ＳＰＦ－ＤＢ组合工艺。利用电子探针从微观观察了扩散连接接头的界面扩散行为，并首次从机理上分析珥金属的超塑性和扩散连接两种工艺之间的内部联系。     

An Incremental Roll Forming Process for Manufacturing Doubly Curved Sheets from General Quadrilateral Sheet Blanks with Enhanced Process Features

In order to manufacture a doubly curved sheet metal effectively, a flexible incremental roll forming process has been developed by adopting the advantages of the incremental forming process and the roll forming process by combining inherent flexibility of the incremental forming process and continuous deformation of the roll forming process. In the proposed roll forming system, a newly designed gripper system is attached in order to achieve automation and more precision manufacturing of the required sheet intended double curvature. The forming method has been further enhanced to form general quadrilateral blanks (including a square, a rectangle, a symmetrical trapezoid and an asymmetrical trapezoid, etc.) into doubly curved shapes by controlling the forming schedule developed by various experiments.     

有限元模型转换及其在金属板料成形数值模拟中的应用

本文根据CAD和CAE软件各自的功能和特点 ,探讨了板料成形数值模拟中CAD模型向CAE模型转换的方法 ;并针对有限元分析软件ANSYS与ABAQUS的实际特点 ,编写了有限元模型转换接口程序 ,用实例验证了所编接口转换程序的可行性与正确性。     

Effects of temperature and blank holding force on biaxial forming behavior of aluminum sheet alloys

Biaxial forming behavior is investigated for three aluminum sheet alloys (Al 5182 containing 1% Mn (5182+Mn), Al 5754, and 6111-T4) using a heated die and punch in the warm forming temperature range of 200–350 °C. It is found that, while all three alloys exhibit significant improvement in their formability compared with that at room temperature, the non-heat-treatable alloys 5182 + Mn and 5754 give higher part depths than that of heat-treatable 6111-T4. The formability generally increases with decreasing BHP (BHP), but increasing the forming temperature and/or BHP minimizes the wrinkling tendency and improves the forming performance. The stretchability of the sheet alloys increase with increasing temperature and increasing BHP. For the alloys and forming conditions involved in the current study, the formability, measured in terms of part depth, comes mainly from the drawing of metal into the die cavity, although stretching effects do influence the overall forming behavior. The optimum formability is achieved by setting the die temperature 50 °C higher than the punch temperature to enhance the drawing component. Setting the die temperature higher than the punch temperature also improves the strain distribution in a part in such a manner that postpones necking and fracture by altering the location of greatest thinning.