数控技术在机械制造中的发展应用

随着计算机技术的快速发展,数控加工技术凭借精确和高效的优势,已经成为机械制造中的主流技术。主要分析了数控技术的发展现状和特点,并分析了数控技术在机械制造中的应用优势,以促进机械制造业的快速发展。     

激光焊接金刚石工具过渡层预合金粉末的试验研究

目前可以用于制备激光焊接金刚石工具过渡层粉末的方法主要有机械混合法、雾化法和化学共沉淀法。化学共沉淀法生产的粉末成分均匀,实现了粉末的预合金化,并且设备简单,生产成本低。此次试验采用草酸盐化学共沉淀法,成功制备了3种不同成分的激光焊接金刚石工具过渡层预合金粉末。焊接强度测试表明,3种粉末的焊接强度均满足欧盟EN13236安全标准,其中2#粉末的焊缝强度最高。X射线物相分析结果表明,3种粉末的主相都是Co3Fe7和CoFe。此外,固定Fe与Co的质量比,加入2wt.%的铜可以有效提高预合金粉末过渡层的焊接强度和稳定性。这是因为,Cu原子完全溶入到Co3Fe7或CoFe晶胞中并形成固溶体,产生了固溶强化。     

高速切削技术中刀具的选择与应用

21世纪初，高速切削技术在全球得到普遍应用，正成为切削加工的主流技术，加工中心将数控铣床、数控车床、数控钻床的功能集于一身，具有多种工艺手段，综合加工能力强，工件一次装夹能完成较多的加工内容，如：箱体、复杂曲面、异形工件和盘、套、板类件等。在选择刀具时，必须综合考虑机床的类型工件材料、加工精度以及工艺方案等众多因素，选择合适的加工刀具，达到加工的效果。     

End-User Development of Mashups with NaturalMash

Context: The emergence of the long-tail in the market of software applications is shifting the role of end-users from mere consumers to becoming developers of applications addressing their unique, personal, and transient needs. On the Web, a popular form of such applications is called mashup, built out of the lightweight composition of Web APIs (reusable software components delivered as a service through the Web). To enable end-users to build mashups, there is a key problem that must be overcome: End-users lack programming knowledge as well as the interest to learn how to master the complex set of Web technologies required to develop mashups. End-User Development (EUD) is an emerging research field dealing with this type of problems. Its main goal is to design tools and techniques facilitating the development of software applications by non-programmers.Objective: The paper describes the design and evaluation of NaturalMash, an innovative EUD tool for mashups (a mashup tool). NaturalMash aims at enabling non-professional users without any knowledge of programming languages and skills to create feature-rich, interactive, and useful mashups.Methods: The design of NaturalMash adopts a formative evaluation approach, and has completed three design and evaluation iterations. The formative evaluations utilize usability testing, think aloud protocol, questionnaires, observation, and unstructured interviews. Additionally, we compare the expressive power of naturalmash with the state-of-the-art mashup tools.Results: The results from the formative evaluations helped us identify important usability problems. From an assessment point of view, the results were promising and sggested that the proposed tool has a short and gentle learning curve in a way that even non-programmers are able to rapidly build useful mashups. Also, the comparative evaluation results showed that NaturalMash offers a competitive level of expressive power compared with existing mashup tools targeting non-programmers.Conclusion: As the evaluation results indicate, NaturalMash provides a high level of expressive power while it is still highly usable by non-programmers. These suggest that we have successfully achieved the objective of the proposed tool, distinguishing it from existing mashup tools that are either too limited or highly specialized for non-professional users.     

Puzzle: A mobile application development environment using a jigsaw metaphor

ObjectiveCreate a visual mobile end user development framework, named Puzzle, which allows end users without IT background to create, modify and execute applications, and provides support for interaction with smart things, phone functions and web services.MethodsDesign of an intuitive visual metaphor and associated interaction techniques for supporting end user development in mobile devices with iterative empirical validation.ResultsOur results show that the jigsaw is an intuitive metaphor for development in a mobile environment and our interaction techniques required a limited cognitive effort to use and learn the framework. Integration of different modalities and usage of smart things was relevant for users.ConclusionPuzzle has addressed the main objective. The framework further contributes to the research on mobile end user development in order to create an incentive for users to go beyond consuming content and applications to start creating their own applications.PracticeUsage of a mobile end user development environment has the potential to create a shift from the conventional few-to-many distribution model of software to a many-to-many distribution model. Users will be able to create applications that fit their requirements and share their achievements with peers.ImplicationsThis study has indicated that the Puzzle visual environment has the potential to enable users to easily create applications and stimulate exploration of innovative scenarios through smartphones.     

基于Pro／E的VERICUT虚拟机床模型开发

虚拟机床建模是VERICUT中数控加工仿真的基础,以一个带升降台的3轴立式铣床为例,介绍VERICUT中虚拟机床模型在Pro／E系统中的创建、装配及输出过程,借以探讨二者的结合应用．该方法具有良好的通用性,可作为其它机床建模的参考．     

“箱中箱”结构立滑板的有限元分析及其优化设计

为了提高机床"箱中箱"结构立滑板的动静态特性,增强机床整机的刚性,在CAD/CAE集成仿真设计平台下,对立滑板分别进行静力学和模态分析,结果表明Y、X向的静刚度有待提高,凸振和摆动较为明显。对此,设计4种改进的立滑板,提出基于模糊变换的动静态性能综合评价法,并从中优选出最佳的改进方案。对改进后的立滑板进行动态优化设计,得到最优的立滑板结构。研究表明:对立滑板进行结构改型和尺寸优化设计能有效地提高动静态性能。     

软件开发教学中知识演化和团队协作工具研究

研究一种能更好支持软件开发过程教学中团队构建和知识获取的工具。以协作式理论为基础,从团队协作的需要入手讨论相关的工具支持。该工具的核心是一个采用分布式架构的能够进行软件建模,并能有效支持冲突消解的电子白板系统,主要采用集中控制的方法对电子白板对象进行控制,以避免用户对白板对象操作的冲突;采用双令牌算法对用户语音发言进行控制,使用户的交流更加自然。该系统能够有效地提高学习者的参与积极性和对知识理解的一致性,能够大大提高软件开发教学的效果。     

大型龙门机床的直线度误差建模及误差补偿

为减小大型龙门数控机床空间直线度误差,提高国产数控机床加工精度,提出基于B样条曲线的空间直线度误差模型及其补偿方法。使用激光干涉仪分别检测三轴龙门数控机床6个方向的直线度误差,应用B样条方法建立空间直线度误差数学模型.利用数控系统外部机械原点偏移功能,应用自主研发的误差实时补偿系统并依据基于B样条曲线的空间直线度误差数学模型,实现对大型龙门数控机床的空间直线度误差补偿.采用两轴联动补偿切削导轨面的方法进行试验,并与多项式模型和斜线插补模型进行对比,结果表明:B样条模型补偿后的导轨直线度最优,检测的导轨各方向直线度误差均减小90%以上,显著提高了大型龙门数控机床加工精度.     

Comparison of TiAIN,AICrN, and AICrN/TiAIN coatings for cutting-tool applications

Monolayer and bilayer coatings of TiAlN, AlCrN, and AlCrN/TiAlN were deposited onto tungsten carbide inserts using the plasma enhanced physical vapor deposition process. The microstructures of the coatings were characterized using scanning electron microscopy （SEM） and atomic force microscopy （AFM）. The SEM micrographs revealed that the AlrN and AlCrN/TiAlN coatings were uniform and highly dense and contained only a limited number of microvoids. The TiAIN coating was non-uniform and highly porous and contained more micro droplets. The hardness and scratch resistance of the specimens were measured using a nanoindentation tester and scratch tester, respectively. Different phases formed in the coatings were analyzed by X-ray diffraction （XRD）. The AlCrN/TiAlN coating exhibited a higher hardness （32.75 GPa）, a higher Young＇s modulus （561.97 GPa）, and superior scratch resistance （LcN = 46 N） compared to conventional coatings such as TiAlN, A1CrN, and TiN.