体积成形有限元模拟软件CASFORM的开发研究

简要介绍了作者自主开发的体积成形有限元模拟软件CASFORM及其关键技术，并给出了大量的实例分析。CASFORM主要由前处理模块，有限元分析模块，后处理模块，有限元网格生成模块和网格再划分及数据传递模块以及材料数据库和模拟数据库等构成，该软件能够分析各种体积成形工艺，包括锻造、挤压、拉拔等。能够预测缺陷的生成，验证和优化工艺/模具设计方案，该软件既能模拟等温成形过程，也可以模拟非等温成形过程，即可进行单工位成形分析，也可进行多工位成形分析。该软件界面友好，使用方便，可靠性和自动化程度高，是模具和工艺设计方案验证和优化的有力工具。     

型材产生壁厚偏差的原因及解决方法

就型材生产过程中产生壁厚偏差的原因进行了分析，并就解决偏差的方法进行了探讨。     

Multidisciplinary optimization of gas-quenching process

Distortion as a result of the quenching process is predominantly due to the thermal gradient and phase transformations within the component. Compared with traditional liquid quenching, the thermal boundary conditions during gas quenching are relatively simple to control. By adjusting the gas-quenching furnace pressure, the flow speed, or the spray nozzle configuration, the heat-transfer coefficients can be designed in terms of both the component geometry and the quenching time. The purpose of this research is to apply the optimization methodology to design the gas-quenching process. The design objective is to minimize the distortion caused by quenching. Constraints on the average surface hardness, and its distribution and residual stress are imposed. The heat-transfer coefficients are used as design variables. DEFORM-HT is used to predict material response during quenching. The response surface method is used to obtain the analytical models of the objective function and constraints in terms of the design variables. Once the response surfaces of the objective and constraints are obtained, they are used to search for the optimum heat-transfer coefficients. This process is then used instead of the finite-element analysis. A one-gear blank case study is used to demonstrate the optimization scheme.     

划痕法测Ni—P合金镀层结合力的研究

本文用划痕法测定了Ni-P合金镀层的结合力;观察了划痕侧面镀层的失效形式;分析了三种评定结合力的参数。结果指出,临界载荷L_C、平均应力σ_A用于评定Ni-P镀层的结合力是有条件的,而B-W公式存在的问题更多。     

纯铜动态再结晶的Monte Carlo法模拟

本文建立了一种基于能量判据的确定动态再结晶各个阶段临界应变的方法，并基于此种方法Monte Carlo(MC)法进行了纯铜动态再结晶的二维模拟，定量计算了变形引起的存储能与变形之间的关系，计算出了发生动态再结晶的临界应变。模拟结果表明，采用MC法可以揭示动态再结晶的形核生长过程与应变历史之间的关系。结合本文所建立的基于能量判据的确定动态再结晶各个阶段临界应变的方法，可以预测开始发生动态再结晶的临界变形条件。     

Modelling of plastic flow, heat transfer and microstructural evolution during rolling of eutectoid steel rods

A study was undertaken in an attempt to quantitatively describe the rolling process of eutectoid steel rods. Finite element method was employed to model plastic flow and heat transfer in the deformed material, and heat transfer during cooling to ambient temperature. The numerical calculation gave an assessment of the strain, strain rate and temperature distributions in the work piece. This allowed the prediction of the austenite microstructure evolution during the process. Finally, the relationships describing the microstructure-mechanical properties were used to quantitatively characterize the influence of processing parameters on strength of rods after rolling.     

高压水清除氧化皮技术

本文系统地介绍了联邦德国Werner and Pfteiderer公司用高压水清除轧件及锻件表面氧化皮的新技术,包括高压水清除氧化皮的机理,水耗量及压力计算、喷嘴的设计、液压系统及轧制钢板和锻件表面氧化皮的高压水清理装置     

水量对锐钛矿溶胶制备、结构及光催化性能的影响

选择“钛酸丁酯-水-乙醇-盐酸”的溶胶．凝胶反应体系，考察反应物水的用量变化对反应过程、溶胶结构和光催化性能的影响，并获得了含有锐钛矿晶体、具有光催化性能的氧化钛溶胶。钛酸丁酯与水的摩尔比为1：2、1：4、1：8时，会逐渐形成凝胶，溶胶常温干燥后的粉体呈无定型结构，透射电镜中只能观察到细小的成膜粒子，溶胶不能使罗丹明B溶液分解褪色。钛酸丁酯与水的摩尔比为1：40、1：100、1：200时，钛酸丁酯发生充分水解，有可能形成稳定的溶胶；溶胶常温干燥后的粉体呈锐钛矿晶型，且结晶强度随水的用量的增加而增强；透射电镜中可观察到松散的团聚体、初显正方形较为紧密的结晶体和致密规则的正方形锐钛矿晶体；各溶胶均可催化降解罗丹明B使其褪色。     

基于弹塑性有限单元法的齿轮轴数值模拟

基于弹塑性有限单元法的一般原理,建立了齿轮轴热处理的热力耦合分析模型,对12Cr齿轮轴热处理工艺中温度、应力以及相变的分布情况进行了模拟,研究了加热规范的成形性,并与实际结果比较证实本模型的有效性,为有限单元法在热处理工艺模拟中的应用奠定了一定基础。     

热分析法在铸造生产中的应用

着重介绍了热分析法在测墨铸铁球化级别、铸铁力学性能预测以及铝硅合金变质处理效果检测等方面的应用情况,指出了目前存在的问题及其发展趋势。