In-plane anisotropy of 1545 aluminum alloy sheet

1　INTRODUCTIONThe in plane anisotropy of mechanical proper ties brings the limitation to the use of alloy sheet.At the same time, during the material processing,the difficulties of contour machining will also be in creased. For this reason, when designing high performance aluminum alloy sheets, the in planeanisotropy is an important performance parameterthat must be considered. Studies have shown thatminor Sc and Zr in the Al Mg Mn alloy can refinegrains of cast ingot, inhib…     

薄板T型接头焊接温度场的研究

应用大型有限元分析软件ABAQUS,对不同材料薄板T型接头建立适当的模型进行温度场分析,并采用热电偶进行试验测量。结果表明,在焊缝附近,试验结果与模拟结果有较好的一致性,而在离焊缝较远的热影响区,由于材料性能数据的匮乏,导致结果有一定差异,但对于如注重焊缝附近温度变化的场合,该模型有一定的应用价值。     

Experimental and numerical study of warm deep drawing of AZ31 magnesium alloy sheet

Warm forming of magnesium alloy sheet has attracted more and more attention in recent years. The formability of magnesium alloy sheet at elevated temperature depends on appropriate processes, and the fabrication of high-performance sheet. In this research, an AZ31 magnesium alloy sheet with excellent performances is fabricated by the cross-rolling and the uniform annealing treatments. The uniaxial tensile tests are conducted using a Gleeble 3500 thermal–mechanical simulator, and the mechanical properties of AZ31 magnesium alloy sheet are analyzed. Finally, some limiting drawing ratio (LDR) experiments are performed. The experiments show that the LDR can reach 2.0 at the forming temperature of 150 °C and the drawing velocity of 15 mm/s. A warm deep drawing process is also simulated by the finite element method. The influences of drawing temperature and blank holder force on the formability are numerically investigated. The simulation demonstrated that variable blank holder force technology can improve the LDR from 3.0 to 3.5, and decrease the wall thinning ratio from 15.21% to 12.35%.     

唐钢冷轧薄板工程介绍

简要介绍了唐山钢铁集团公司新近建设的 14 0万t连续酸洗线、 60万t冷轧线、 45万t热镀锌线和 15万t彩涂线的工艺流程和生产线主要技术参数     

镁合金板料拉深技术现状

镁合金是目前工程应用中最轻的结构材料，具有铝、钢铁等材料不可替代的优异性能。目前镁合金的主要成形工艺是重力铸造和压铸，而由于塑性加工方法制备的工件具有更加优良的力学性能，因而利用塑性变形方法制备镁合金工件展现出了光明的前景。板料冲压成形是材料加工最完善的加工方法之一，因此对镁合金板料的冲压性能及其工艺的研究具有十分重要的意义。介绍了镁合金的塑性变形特点，冲压工艺中的拉深技术在镁合金板料成形中的应用，研究现状以及发展前景。     

热处理工艺对Ti-230合金薄板组织和性能的影响

研究了不同退火温度和退火时间对Ti-230钛合金板材显微组织和力学性能的影响。测试了不同退火工艺条件下合金薄板的强度和塑性。用金相显微镜和透射电镜观察了微观组织和析出相粒子Ti2Cu的分布。实验结果表明,随着退火温度从650℃升至790℃(保温30min),合金板材的抗拉强度从541MPa升到580MPa,延伸率从27.5%降到26%。在给定790℃,保温时间分别为5,15,30min条件下退火,其强度和延伸率变化不是十分明显。从OM和TEM对组织的观察得出,随着退火温度的升高,晶粒度明显增大,晶粒等轴化程度增加,析出的Ti2Cu粒子随退火温度的升高和保温时间的延长明显减少。采用790℃,30min退火工艺,其晶粒尺寸,Ti2Cu粒子的分布及Cu在基体中的固溶度可以达到良好的匹配,使合金获得最佳的力学性能。     

Surface reconstruction for incremental forming

In spite of extensive efforts being made with regard to virtual process optimization technology, the production of prototype parts is still a necessity. With respect to the production of sheet metal parts in low quantities, incremental sheet metal forming (ISMF) is a highly interesting process. ISMF allows the production of complex parts with drastically reduced costs in tooling and machinery compared to conventional processes like deep drawing. However, ISMF, with it’s incremental nature, introduces the need for generating a tool path considering both final geometry and process-induced deviations or constraints. Consequently, for the generation of the tool path a (tool path) surface, with an adequate offset, is necessary. That is why, within the scope of extensive research work at the Institute of Forming Technology and Lightweight Construction (IUL), a special correction module has been developed, determining this offset e.g. depending on the workpiece geometry. This paper presents the algorithm, the application, and the effect on the produced parts. Furthermore, a concept for an extension regarding further constraints like elastic workpiece behavior is presented.     

本钢浦项冷轧薄板机组的工艺特点

介绍了本钢浦项冷轧薄板有限责任公司的概况及主要机组的工艺技术特点。该项目的工艺和装备达到了国际先进水平，具备了生产汽车板和高档家电板的能力。     

基于板料冲压的压边力拉深成形数值模拟分析

压边力是板料拉延成形过程的重要工艺参数之一,合理控制压边力的大小,可避免成形件起皱或破裂等缺陷.建立了三角冲压件的有限元模型,利用DYNAFORM软件,采用数值模拟的方法研究了三角形冲压件拉深时,压边力随时间及位置变化对成形性能的影响.分析结果表明,通过控制拉深过程压边力值的大小和分布,能有效地控制金属的流动,提高板材的成形性能.     

一步成形有限元法在确定毛坯初始形状中的应用

一步成形有限元法，是从产品的形状出发，将其作为成形后工件的中面并对其离散，通过有限元方法确定在满足一定边界条件下，工件中的节点在初始毛坯中的位置。由一步成形有限元法可以得到对应的毛坯形状，通过计算毛坯结点到工件上的位移可得到工件上的应力和应变。此法计算速度快，不需要模具和工艺信息，建立分析模型简单，可用于板料成形设计早期，用来估计零件的成形性能。