一种摆动主轴部件的结构及参数计算

通过对美国辛辛那提公司的H5-800型五轴联动卧式加工中心强力型主轴部件及摆动A轴结构的介绍及主要运动参数计算，说明了该机床是如何解决主传动及摆动A轴大扭矩问题的，同时讨论了作为加工中心的高速主轴部件的结构优化设计方法。     

A technique for recording polycrystalline structure and orientation during in situ deformation cycles of rock analogues using an automated fabric analyser

Two in situ plane-strain deformation experiments on norcamphor and natural ice using synchronous recording of crystal c-axis orientations have been performed with an automated fabric analyser and a newly developed sample press and deformation stage. Without interrupting the deformation experiment, c-axis orientations are determined for each pixel in a 5 × 5 mm sample area at a spatial resolution of 5 μm/pixel. In the case of norcamphor, changes in microstructures and associated crystallographic information, at a strain rate of ～2 × 10(-5) s(-1), were recorded for the first time during a complete in situ deformation-cycle experiment that consisted of an annealing, deformation and post-deformation annealing path. In the case of natural ice, slower external strain rates (～1 × 10(-6) s(-1)) enabled the investigation of small changes in the polycrystal aggregate's crystallography and microstructure for small amounts of strain. The technical setup and first results from the experiments are presented.     

KSpaceNavigator as a tool for computer-assisted sample tilting in high-resolution imaging, tomography and defect analysis

This article describes a novel software tool, the KSpaceNavigator, which combines sample stage and crystallographic coordinates in a control sphere. It also provides simulated kinematic diffraction spot patterns, Kikuchi line patterns and a unit cell view in real time, thus allowing intuitive and transparent navigation in reciprocal space. By the overlay of experimental data with the simulations and some interactive alignment algorithms, zone axis orientations of the sample can be accessed quickly and with great ease. The software can be configured to work with any double-tilt or tilt–rotation stage and overcomes nonlinearities in existing goniometers by lookup tables. A subroutine for matching the polyhedral shape of a nanoparticle assists with 3D analysis and modeling. The new possibilities are demonstrated with the case of a faceted BaTiO₃ nanoparticle, which is tilted into three low-index zone axes using the piezo-controlled TEAM stage, and with a multiply twinned tetrahedral Ge precipitate in Al, which is tilted into four equivalent zone axes using a conventional double-tilt stage. Applications to other experimental scenarios are also outlined.     

五坐标数控端铣渐开线螺旋面的刀位计算

介绍五坐标数控端铣加工渐开线螺旋面的刀位 (包括刀心坐标和刀轴矢量 )计算方法 ,并以具有A、B摆头的五坐标数控机床为例 ,将刀轴矢量转换成机床的运动坐标 ,完成编程计算的相关内容     

高速铣削加工技术在汽车模具制造中的应用

五轴联动铣削可以优化切削过程，参数，有利于降低刀具磨损，减少后加工，是汽车模具加工技术发展的潮流。它适合于使用球头铣刀加工小曲率的凸表面和较浅的凹表面，也可用于使用铣刀侧面加工自由表面。采用3 2轴加工方式下可以最大限度加快走刀。数控铣削比仿型铣削精度高，后加工少。实现五轴高速铣削加工需要不断加强机床计算机数控系统的功能，使之能够直接接收全部设计数据并加以利用，能够有前瞻处理多个程序块，能够方便用户介入计算机辅助制造过程修正设计数据。     

Optimum design of mounting components of a mass property measurement system

Measurement of inertia properties of aerospace vehicle and submarine are vital to meet the intended motion objectives. The Moment of Inertia (MOI) is calculated by measuring the frequency of free torsional oscillation of the object mounted on a nearly friction less air bearing. For getting accurate measurement and to nullify the effect of undesired vibrations, the stiffness of the different components of the mounting and fixture (torsion rod, flexure) should be maintained appropriately. The optimum design of torsion rod and flexure is based on ensuring desired natural frequencies in different modes. Initiating with an analytical approach, the actual dimensions of the components are determined based on natural frequencies obtained by finite element analysis of the components. Simulated results are verified with experimental results.     

Influence of blade deformation and yawed inflow on performance of a horizontal axis tidal stream turbine

For a better design of tidal stream turbines operated in off-design conditions, analyses considering the effects of blade deformation and yawed inflow conditions are necessary. The flow load causes deformation of the blade, and the deformation affects the turbine performance in return. Also, a yawed inflow influences the performance of the turbine. As a validation study, a computational fluid dynamics (CFD) simulation was carried out to predict the performance of a horizontal axis tidal stream turbine (HATST) with rigid blades. The numerical uncertainty for the turbine performance with blade deformation and a yawed inflow was evaluated using the concept of the grid convergence index (GCI). A fluid–structure interaction (FSI) analysis was carried out to estimate the performance of a turbine with flexible composite blades, with the results then compared to those of an analysis with rigid blades. The influence of yawed inflow conditions on the turbine performance was investigated and found to be important in relation to power predictions in the design stages.     

Experimental investigation,prediction and optimization of cylindricity and perpendicularity during drilling of WCB material using grey relational analysis

Manufacturing is always the heart of majority of industries. Drilling is an extremely important and an essential machining process which requires a lot of attention as in most of the cases it is required for assembly purposes. Majority of the holes produced during drilling are made with the help of Vertical Machining Centre (VMC) meant for pin- hole assembly. Though the tolerance is within limit, assembly problems arise due to the improper geometry of these holes. Various geometrical tolerances like cylindricity, circularity, perpendicularity and position errors are responsible for such assembly problems. This investigation is focussed on cylindricity and perpendicularity in the drilling of Wrought Cast Steel Grade B (WCB) material using SOMX 050204 DT insert. In this work, effect of machining variables like cutting speed, feed rate and depth of cut (canned cycle) are investigated and optimized using grey relational analysis (GRA). Reliable experiments are conducted based on a 3³ full factorial, replicated twice. Second order regression models are developed for predicting cylindricity and perpendicularity. The models’ adequacy has been checked by calculating correlation coefficient. It shows that the developed models are well fitted for the prediction of responses within the specific range of input variables.     

FANUC RAM轴在数控伺服冲床上的应用

在FANUC Oi PD数控系统的基础上,把RAM轴功能应用在数控伺服冲床上,通过模拟伺服适配器控制第三方驱动器和电机,选择M信号来指定冲压轴所处的动作模式,控制冲头上下移动的形式、速度,降低冲压噪声,提高效率。     

Effects of seismic and aerodynamic load interaction on structural dynamic response of multi-megawatt utility scale horizontal axis wind turbines

Horizontal axis wind turbines can experience significant time varying aerodynamic loads that has the potential to cause adverse effects on structural, mechanical, and power production. The progress in the wind industry has caused the construction of wind farms in areas prone to high seismic activity. With the advances in computational tools, a more realistic representation of the behavior of wind turbines should be performed. One of the simulation platforms was developed using the 5 MW NREL utility scale reference turbine model. The performed simulations will be used to evaluate the effects of aerodynamic and seismic load coupling on the power generation and structural dynamics behavior of this structure. Different turbine operational scenarios such as (i) normal operational condition with no earthquake, (ii) idling condition with the presence of seismic loads, (iii) normal operational condition with earthquake, and (iv) earthquake-induced emergency shutdown will be simulated with various loading conditions to show the differences in generated power and dynamic response. The results of this paper provide formulations for calculating generated power and design deriving parameters by considering different intensity measures. Moreover, the effects of aerodynamic damping and pitch control system are presented to shows reduction in the resulting design demand loads.