装配式混凝土梁柱节点抗震性能试验与数值模拟

为研究不同螺栓强度等级对新型装配式半刚性混凝土梁柱节点抗震性能的影响,分别对螺栓等级为5.6级和8.8级的梁柱节点进行了足尺试验,分析了节点的滞回曲线、骨架曲线、割线刚度、等效黏滞阻尼系数等抗震性能指标,并基于ABAQUS有限元软件对现浇节点和5.6级螺栓连接的试验节点进行了数值模拟。结果表明:基于5.6级和8.8级螺栓连接的半刚性梁柱节点均具有良好的抗震性能和耗能能力,2组梁柱节点构件的刚度均随着位移等级的增加而逐渐降低,与5.6级螺栓连接的节点相比,8.8级螺栓连接的节点刚度退化速率较快,且正向加载下5.6级螺栓连接节点的极限承载力为8.8级螺栓连接节点的85.42%,负向加载下5.6级螺栓连接节点的极限承载力为8.8级螺栓连接节点的83.68%; 有限元模拟结果具有较高的准确性,能够很好地反映节点构件的抗震性能; 与现浇节点对比发现,现浇节点在耗能能力方面比试验节点好,但试验节点的极限承载力要优于现浇节点; 所得结论可为装配式半刚性梁柱结构的抗震设计提供依据,为新型装配式梁柱节点构件的发展及应用提供参考。     

分离式拼缝混凝土叠合板受力性能研究

为研究采用马镫钢筋作为抗剪拉结钢筋的分离式拼缝混凝土叠合板的受力性能,通过3块简支板的静力加载试验,对其在不同马镫钢筋布置下的荷载-挠度曲线、承载能力、变形性能进行了研究,并分析了其裂缝成因、拼缝处受力机理,推导了其开裂荷载的计算式。结果表明:规范分离式拼缝叠合板的荷载-挠度曲线发展趋势为三折线形,其开裂荷载计算与普通叠合板计算有所区别; 试件拼缝处易产生沿着叠合面的撕裂破坏,其附加钢筋容易发生局部滑移或者锚固失效; 试件屈服荷载受附加钢筋的黏结滑移影响有一定的降低,其极限承载力取决于拼缝处现浇混凝土与预制板的拉结强度; 试件拼缝处裂缝数目与宽度和马镫钢筋有关,合理改变马镫钢筋布置能够有效减少裂缝数目及宽度; 试件屈服前变形呈现整体弯曲,屈服后变形主要集中在拼缝处,最终试件均出现了混凝土压碎现象,其破坏形态呈现二折线形; 根据相关规范,针对附加钢筋滑移问题可通过锚固弯钩、加长钢筋长度、抬高钢筋位置等措施进行改进。     

Fatigue Life of 6061 Aluminium Alloy Welding Samples both in Atmosphere and Water

名义厚度为0.04英寸（1.02 mm）的6061-O和6061-T4铝合金板材在航空工业里广泛使用。将这些板材在氩弧焊后淬火时效热处理至T62态后制成标准试样。在频率为60 Hz、应力比为0.1条件下,分别在大气和潮湿环境中进行疲劳试验,且施加载荷方向垂直于焊缝。断裂形貌通过扫描电子显微镜（SEM）观察。结果表明：与大气环境中相比,焊缝在潮湿环境下疲劳性能急剧下降,而且疲劳带也不是很明显。焊缝在潮湿环境下断裂表面含氧量比在大气中高是可能的原因。     

Interfacial microstructure and properties of YG11C/42CrMo joint brazed with BCu64MnNi filler metal

Brazing hard alloy to high strength steel, incomplete atomic diffusion and excessive brittle reaction product precipitation at the faying interface are usually suffered because of incomplete understanding the process of the initial interface disappearing and diffusion layer forming and evolving. In this paper, hard alloy YG11C (WC-11wt.%Co) and high strength steel 42CrMo were picked up as base metals and BCu64MnNi as filler metal to clarify the interfacial microstructure evolution. The process parameters of dwell time were set as 30s, 60s, 120s, and 300s and braze temperature were set as 950℃, 970℃, 990℃, 1010℃, the effect of which on the evolution of interfacial microstructure, tensile strength, integrated with fracture morphology analysis, were conducted. The results showed that increasing brazing temperature from 950℃ to 970℃, no significant difference existed in the joint interface, whereas brazed at 990℃, the binder phase erosion occurred, i.e. the liquid filler metal etched into Co binder phase of WC-Co base metal, which caused WC particles debonding from the base metal surface and formed an micro-anisotropic zone.. Increase temperature to 1010℃, severe binder erosion happened so as to micropores appear. Through the parameters optimization, the tensile strength can reach to the maximum 589MPa at temperature of 970℃. The dwell time showed similar effect on tensile strength because longer dwell time also caused erosion and porosity owing to long-time diffusion and reaction.     

钉/孔摩擦对复合材料机械连接强度的影响研究

建立了复合材料层合板单钉连接强度分析的三维模型,模型考虑了螺栓-孔接触面的摩擦效应。研究结果表明,在各个铺层中,随着摩擦系数的增大,周向应力和径向应力减小。螺栓-孔接触面摩擦系数对复合材料的拉压强度和剪切强度有较大影响,在一定范围内增加摩擦系数将会提高接头的极限破坏载荷。     

轨姿控液路分离接头流道仿真计算与分析

轨姿控系统液管路分离接头因工作过程中存在流阻和液动力大的问题而影响其自身和下面级发动机工作,因此对液管路分离接头进行优化改进具有重要应用价值。根据液管路分离接头在某型轨姿控系统中所处的位置及工作原理,从减小流阻和稳态液动力的角度出发,设计了两型液路分离接头,采用3种不同装配方式,运用CFD软件FLUENT对液管路分离接头管道内部流场进行了分析计算。结果表明:所设计的第二型、采用第一种装配方式能使液管路分离接头管道内部流场压力分布较均匀,流阻和稳态液动力较小,表明优化后的管道内部结构合理,满足设计要求。     

光束偏移量对DD407/GH1140激光焊接头性能的影响

对航空发动机整体叶盘所采用的DD407和GH1140异种材料进行了激光对接试验,分析了光束偏移对接头力学性能的影响及典型接头横截面的组织特征,并分析了光束偏移对焊缝微观硬度影响。结果表明,该异种材料激光焊接头强度可达到466.3MPa,且光束偏移量对接头强度影响不大,主要取决于GH1140母材;焊缝横截面呈典型的"酒杯状",主要由焊缝两侧的枝状晶及中心的等轴晶组成;接头的显微硬度从GH1140侧经焊缝到DD407侧呈逐渐递增趋势,W和Co元素的固溶强化、γ'强化相的含量的增加、晶粒粗化是显微硬度上升的原因。     

Wettability,microstructure and properties of 6061 aluminum alloy/304 stainless steel butt joint achieved by laser-metal inert-gas hybrid welding-brazing

Laser-metal inert-gas (MIG) hybrid welding-brazing was applied to the butt joint of 6061-T6 aluminum alloy and 304 stainless steel. The microstructure and mechanical properties of the joint were studied. An excellent joint-section shape was achieved from good wettability on both sides of the stainless steel. Scanning electron microscopy, energy-dispersive spectroscopy and X-ray diffractometry indicated an intermetallic compound (IMC) layer at the 6061-T6/304 interface. The IMC thickness was controlled to be ～2 μm, which was attributed to the advantage of the laser-MIG hybrid method. Fe₃Al dominated in the IMC layer at the interface between the stainless steel and the back reinforcement. The IMC layer in the remaining regions consisted mainly of Fe₄Al₁₃. A thinner IMC layer and better wettability on both sides of the stainless steel were obtained, because of the optimized energy distribution from a combination of a laser beam with a MIG arc. The average tensile strength of the joint with reinforcement using laser-MIG hybrid process was improved to be 174 MPa (60% of the 6061-T6 tensile strength), which was significantly higher than that of the joint by traditional MIG process.     

Fatigue behaviour and life estimation of Mg/Al ultrasonic spot weld bonding welds

Mg/Al dissimilar joints with favourable static and dynamic mechanical properties were obtained utilising ultrasonic spot welding and ultrasonic spot weld bonding technology. The fatigue behaviour, fatigue failure mode, and typical fatigue fracture surface morphology of Mg/Al ultrasonic spot welding and ultrasonic spot weld bonding joints were compared and observed to get a better understanding of the fatigue failure mechanism. In general, the Mg/Al ultrasonic spot weld bonding joint exhibited better fatigue performance than the ultrasonic spot welding joint. The two kinds of joints presented different fatigue failure modes with decreasing applied load level. A fatigue life prediction model was established, and the fatigue life prediction results were in good agreement with the experimental fatigue results.     

超声冲击工艺对16MnR十字接头表面质量的影响

目的提高焊接接头的表面质量。方法采用超声冲击方法对16Mn R十字接头焊趾处进行冲击处理,对原始焊态及不同冲击工艺参数下的焊趾表面质量进行了对比测试及比较分析。结果冲击后,焊接接头焊趾处过渡半径增大,母材与焊缝过渡趋于平缓。焊趾表面组织得到明显细化,细化层深度及细化程度随冲击工艺参数的变化而变化。冲击后焊趾处由焊态的拉应力状态转变为压应力状态,表面显微硬度大幅提高。在1.5 A/20 min冲击工艺下,焊趾处的残余压应力最大(为269.8 MPa),表面显微硬度最高(为340.5HV)。同时,经超声冲击后,表面粗糙度有增大的趋势,而且不当的冲击会使接头表层出现不同类型的缺陷,从而影响焊接接头整体的表面质量。结论接头表面质量不仅取决于冲击时间、冲击电流,还取决于单道冲击过程中冲击点与冲击点之间及多道往复冲击过程中冲击道与冲击道之间的位置及连接的紧密程度,而且并不是所有表面质量指标都与超声冲击参数正相关或线性相关。