汽车零部件装配车间MES数据采集功能的开发

为解决汽车零部件装配车间制造执行系统中多协议条件下数据采集过程复杂性的问题,采用C#平台开发了用于汽车零部件制造过程监控的数据采集系统。通过对可编程逻辑控制器（PLC）FINS协议、MC协议及OPC技术原理的解析,实现了上位机与PLC在多协议条件下的通讯集成,完成了对PLC寄存器中有关生产工艺参数和设备状态数据的实时读写。在某汽车零部件装配车间实际运行的实例结果表明,该系统满足了生产线对多种自动化生产设备数据实时采集的需要,实现了对生产线设备状态的监控,且长期运行稳定可靠。     

Leap motion controller three dimensional verification and polynomial correction

We propose a leap motion controller (LMC) dimensional verification based on ISO 10360-2:2009 with a coordinated measuring machine (CMM) as the reference framework. A pointer device comprising a thin aluminum cylinder was used to simulate a human finger. This was mounted on the spindle of the CMM to mark known positions over the LMC workspace. Polynomial tendency line corrections were applied to reduce the error in the LMC and CMM framework alignment. One dimension verification results were less than 0.1 mm in the X and Z axes, whereas the Y axis produced unsuitable results. The mean error was 9.6 mm in three-dimensional (3D) verification. Our findings demonstrate the difference between manufacturer quoted accuracy (0.01 mm) to that practically obtainable when the pointer was placed in a known position. LMC needs to add tracking models and position error compensation in applications requiring high accuracy, such as industrial processes or surgical procedure simulations.     

基于S3 C44B0X和SL811 HS的USB主/从机模块设计

提出一种基于S3C44B0X及SL811HS构建USB主/从机控制器模块的方案,给出了硬件连接及软件设计流程.经证实该方案设计简单,可靠性高,可重用性强.     

节能型除铁过滤器在蒸汽凝结水回收系统中的应用

介绍了在复杂的工况条件下,回收总铁的蒸汽冷凝水技术,采用脉冲式气水复合反冲洗技术和高温烧结高分子陶瓷滤料的新型节能过滤器,解决了反冲洗水量大、滤料污染的问题,使处理后的冷凝水在品质和能耗方面有较高的经济价值.     

PLC在电石加料装置中的应用

介绍了乙炔站电石加料装置的工艺特点,采用PLC技术,提高了电石加料装置的自动化控制水平,稳定了生产。     

基于自抗扰的电液位置同步控制系统

针对液压伺服系统中的非线性和不确定特性,为了改善双电液位置伺服系统的同步性,设计了基于自抗扰控制器的速度环电液位置系统,对速度系统的内部扰动和外部扰动进行观测,并加以补偿,同时引入两侧速度偏差补偿信号,实现对速度和位置控制。仿真实验结果表明,此控制方案十分有效,具有较强的鲁棒性,动态过程同步误差小,能较好地满足被控对象对高精度同步控制的要求。     

带补偿因子的双模糊控制在电液伺服阀控非对称缸系统上的应用研究

为解决电液伺服阀控非对称缸系统在进行对称运动时由于液压缸的非对称性带来的控制非对称问题,提出一种含补偿因子的双模糊控制算法。以电液伺服阀控非对称缸系统为对象,针对非对称液压缸在两个运动方向上动态特性的非对称性问题,采用含补偿因子的模糊控制器进行补偿。同时,针对负载力大范围变化的特点,采用模糊PID控制算法来适应负载的变化。模糊PID控制器及含补偿因子的模糊控制器以经过跟踪微分器处理的误差及误差的微分作为输入,模糊PID控制器输出为PID控制器各项系数,含补偿因子的模糊控制器输出为补偿因子,结合模糊PID控制器,形成有效解决非对称液压缸非对称性问题的控制方法。仿真和试验结果表明,提出的控制方法能够有效解决电液伺服阀控非对称缸系统的控制非对称性问题,并拥有良好的控制效果。     

Design of multiloop PI controllers based on quadratic optimal approach

The LQR methodology is extended to produce multiloop PI controllers in this study. With this method, a multivariable P controller is first obtained and then diagonalized using an iterative procedure. The resulting controller is further complemented with the integral action in a similar process. The proposed tuning process explores different values of the control weight matrix to balance the output error and control signal in both stages, and is refined through additional indices related with the error to reference tracking, disturbance rejection and the associated control use. In addition, the diagonalization procedure is generalized to obtain multiloop versions of existing multivariable PI controllers. The developed theory was applied to the design of multiloop controllers for a distillation column as well as the diagonalization of existing controllers for a nonlinear CSTR. The tuning procedure allowed the synthesis of multiloop PI controllers with performance indices comparable to those reported by other authors. Furthermore, diagonalized controllers exhibited a similar operation as the original multivariable ones.     

Performance analysis of three advanced controllers for polymerization batch reactor: An experimental investigation

The performances of three advanced non-linear controllers are analyzed for the optimal set point tracking of styrene free radical polymerization (FRP) in batch reactors. The three controllers are the artificial neural network-based MPC (NN-MPC), the artificial fuzzy logic controller (FLC) as well as the generic model controller (GMC). A recently developed hybrid model (Hosen et al., 2011a. Asia-Pac. J. Chem. Eng. 6(2), 274) is utilized in the control study to design and tune the proposed controllers. The optimal minimum temperature profiles are determined using the Hamiltonian maximum principle. Different types of disturbances are introduced and applied to examine the stability of controller performance. The experimental studies revealed that the performance of the NN-MPC is superior to that of FLC and GMC.     

电网电压不平衡下光伏并网逆变器的同步技术

为了保证光伏并网逆变器在电网电压不平衡下可靠地向电网输送功率,需要提高逆变器的同步跟踪能力及动态响应性能。提出一种基于比例积分简化型谐振调节器的锁频环(PISR-FLL)技术。PISR-FLL具有高增益带宽及频率自适应特点,能够从不平衡电网电压中准确快速地估算出基波频率正、负序分量。改进的锁频环(FLL)通过增益系数线性化后不但可以保证频率自适应调节,控制结构也变得简单,易于数字实现。仿真和实验结果表明该PISR-FLL技术精度高,动态性能优越,可以满足不平衡电网条件下电网信号同步跟踪要求。