聚酯装置热媒系统串级使用节能改造

现有部分聚酯车间设计和建设时间较早,装置能耗较高,为了节能降耗,对现有热媒系统进行改造,一是将装置高温回油梯级使用到低温系统;二是改造部分热媒系统为串级使用,停开或降低热媒泵电耗。经过以上一系列改造和优化,有效提高了热能使用效率,减少了装置耗电,从而实现了热媒系统的节能降耗。     

Effect of incipient removal of hydrogen through palladium membrane on the conversion of methane steam reforming: Experimental and modeling

This paper presents a mathematical model based on the reaction rate expressions to describe the displacement of methane conversion in the steam reforming. The effect of several parameters including weight hourly space velocity (WHSV), load-to-surface ratio, reaction pressure, hydrogen partial pressure in permeate side and reaction temperature were investigated. Simulation and experimental results showed that a conversion higher than 80% could be achieved in a palladium membrane reactor at reaction temperature of 500 °C relative to 850 °C in a conventional fixed bed reactor (FBR). Besides, the yield of CO (<2%) in membrane reactor was much lower than that (>50%) in the FBR, which indicated the significant depression of CO production in use of membrane reactor.     

无分流换热网络合成和控制的集成研究

提出了无分流换热网络合成和控制集成的策略和方法、步骤,建立了合成和控制同步优化的数学模型,使得换热网络的合成和控制的集成研究从试探法向数学规划方法发展,从理论研究向实用性方向发展,实现了同时考虑控制要求的换热网络的自动合成。通过示例说明了本文所提方法的有效性和实用前景。     

Small-scale hydrogen production from propane

Partial oxidation and oxidative steam reforming of propane were investigated over 0.01 wt.% Rh/Al₂O₃ foam catalysts. High selectivity to hydrogen was obtained for both reactions, but addition of steam to the reactant mixture gave higher selectivity to hydrogen. Stability tests over 7 h revealed that the catalytic activity of Rh was quite stable under partial oxidation conditions. Higher loss in Rh activity was observed when steam was present in the reactant mixture. FE-SEM images showed that Rh particle size and distribution are modified under partial oxidation and oxidative steam reforming conditions. However, these changes were more distinct on the catalyst used for oxidative steam reforming.     

Ni-Co双金属催化剂在二氧化碳重整甲烷反应中的催化活性研究

采用等体积浸渍法制备了Ni/BaTiO3、Co/BaTiO3和Ni-Co/BaTiO3催化剂,并在固定床反应装置上考察了在973~1 073 K这些催化剂对CO2重整CH4反应的催化活性,且采用程序升温还原技术对催化剂进行表征,发现与单金属催化剂相比,Ni-Co/BaTiO3双金属催化剂有更为优越的催化活性。结果表明在Ni-Co/BaTiO3催化剂中Ni和Co之间产生了一定的协同作用。同时研究了不同的制备方法对Ni-Co双金属催化剂催化活性的影响,用溶胶-凝胶法制备的催化剂具有更高的催化活性。     

Characterization and activity in dry reforming of methane on NiMg/Al and Ni/MgO catalysts

Dry reforming of methane has been investigated on two series of catalysts either prepared by co-precipitation: n(Ni_xMg_y)/Al, Ni_xMg_y and Ni_xAl_y or prepared by impregnation: Ni/MgO (mol% Ni = 5, 10). The catalysts, calcined at 600–900 °C, were characterized by different techniques: BET, H₂-TPR, TPO, XRD, IR, and TEM-EDX analysis. The surface BET (30–182 m² g⁻¹) decreased with increasing the temperature of calcination, after reduction and in the presence of Mg element. The XRD analysis showed, for n(Ni_xMg_y)/Al catalysts, the presence of NiAl₂O₄ and NiO–MgO solid solutions. The catalyst reducibility decreased with increasing the temperature of pretreatment. The n(Ni_xMg_y)/Al catalysts were active for dry reforming of methane with a good resistance to coke formation. The bimetallic catalyst Ni_0.05Mg_0.95 (calcined at 750 °C and tested at 800 °C) presents a poor activity. In contrast, the 5% Ni/MgO catalyst, having the same composition but prepared by impregnation, presents a high activity for the same calcination and reaction conditions. For all the catalysts the activity decreased with increasing the temperature of calcination and a previous H₂-reduction of the catalyst improves the performances. The TPO profiles and TEM-EDX analysis showed mainly four types of coke: CH_x species, surface carbon, nickel carbide and carbon nanotubes.     

Hydrogen Yield from Low Temperature Steam Reforming of Ethanol

Low temperature steam reforming of ethanol in the temperature range of 200–360°C was studied to maximize the production of H₂. The optimum reaction conditions in presence of a suitable catalyst can produce mainly the desired products H₂ and CO₂. Cu/Al₂O₃ catalysts with six different concentrations ranging from 0 to 10 wt.% Mn, were prepared, characterized and studied for the ethanol-steam reforming reaction. Maximum ethanol conversion of 60.7% and hydrogen yield of 3.74 (mol H₂ / mol ethanol converted) were observed at 360°C for catalyst with 2.5 wt.% Mn loading.     

Effects of microreactor wall heat conduction on the reforming process of methane

In this paper, the effect of wall conduction of an autothermal tubular methane microreformer is investigated numerically. It is found that the axial wall conduction can strongly influence the performance of the microreactor and should not be neglected without a careful a priori investigation of its impact. By increasing the wall thermal conductivity, the maximum wall surface temperature is decreased. Due to the complex exothermic–endothermic nature of the chemistry of reforming, the axial variation of the wall temperature is not monotonic. Methane conversion and hydrogen yield are strongly dependent on the wall inner surface temperature, hence the heat conduction through the channel wall. The equivalence ratio and the wall thickness also significantly affect the reforming effectiveness and must be carefully considered in reactor optimization. Furthermore, it is found that exothermic oxidation reaction mechanisms, especially partial oxidation, are responsible for syngas (hydrogen and carbon monoxide) production near the inlet. Farther downstream, in the oxygen deficient region, endothermic steam reforming is the main hydrogen producing mechanism. By increasing the thermal conductivity, steam reforming becomes stronger and partial oxidation becomes weaker. For all investigated inlet conditions, the highest hydrogen yield is obtained for no or very low conductive walls.     

Improvement of Pt/ZrO2 by CeO2 for high pressure CH4/CO2 reforming

CH₄/CO₂ reforming over Pt/ZrO₂, Pt/CeO₂ and Pt/ZrO₂ with CeO₂ was investigated at 2 MPa. Pt/ZrO₂, which shows stable activity under 0.1 MPa, and Pt/CeO₂ showed gradual deactivation with time at the high pressure. The deactivation was suppressed drastically on Pt/ZrO₂ with CeO₂ prepared by different impregnation order (co-impregnation of Pt and CeO₂ on ZrO₂, and consecutive impregnation of Pt and CeO₂ on ZrO₂). The amount of coke deposition was found insignificant and similar among all the catalysts (including Pt/ZrO₂ and Pt/CeO₂). Catalytic activity after the reaction for 24 h was in agreement with Pt particle size after the reaction for same period, indicating that the difference of the catalytic stability is mainly dependent on the extent of Pt aggregation through catalyst preparation, H₂ reduction, and the CH₄/CO₂ reforming. Pt aggregation and the amount of coke deposition were least pronounced on (Pt–Ce)/ZrO₂ prepared by impregnation of CeO₂ on Pt/ZrO₂ and the catalyst showed highest stability.