Gate location design in injection molding of an automobile junction box with integral hinges

Polymers such as polypropylene or polyethylene offer a unique feature of producing an integral or living hinge for automobiles, which can flex over a million times without causing a failure. However, due to increased fluidity resistance at hinges during molding, several defects such as short shot or premature failure can occur with the improper selection of gate locations. In this paper, a design guideline was induced by investigating resin flow patterns depending on several gate positions obtained by numerical analyses of a simple strip with a hinge. The analyses of the simple strip part showed that the resin at the hinge did not flow until the other side of the strip was filled. Once the resin at the hinge did not flow for a long time enough to be solidified, defects such as short shots or hesitation marks formed. For a practical application of the design guideline determined, four gate systems for an automobile junction box were designed. It was found that the properly determined gate location leads to better resin flow and shorter hesitation time. Finally, injection molding tryouts using a mold that was designed by one of the proposed gate systems were conducted. The experiments showed that hinges without defects could be produced by using the designed gate location to assure the induced design guideline to be reasonable.     

面向装配的通用三维零件库管理系统

在面向装配环境下 ,采用OLEAutomation技术、参数化建模技术及数据管理技术等 ,开发建立了一个通用的三维零件库管理系统———Super3D -Lib ,该系统同样也适用于模具设计 ,是一个实用性强的三维设计辅助工具。     

液压振动及其偏斜正弦波系数的求解

连铸技术向着高速化方向发展,为确保高速连铸生产的顺利进行,需要对高速连铸时的结晶器振动波形进行研究,以开发满足高拉速要求的振动波形,目前偏斜正弦波形已经在生产中应用,并取得了良好的效果.本文针对偏斜正弦波函数构成和系数求解进行了详细分析.     

激光切割实时监测系统研究与设计

介绍了激光切割实时监测的系统组成，着重进行硬件和软件部分的设计，硬件主要进行采集中的光电系统设计，采用LabVIEW软件，开发了数据采集和数据分析、处理程序。通过试验对系统进行验证，结果显示该系统满足实时监测的要求。     

PVC管固定座注塑模设计

分析了PVC管固定座塑件的工艺特点，介绍了模具的主要设计过程、重要参数的选取。针对塑件外形复杂、总体尺寸适中，且有较深不等径侧孔的情况，设计中采用一模四腔、对称布置，水平抽芯机构采用斜销结构。在该设计中运用了PRO／E进行实体造型和模具设计。     

小型轴类零件切断、冷镦、自动送料连续模

介绍了用在通用压力机上成形小型轴类零件的一种新型切断、冷镦自动送料连续模的结构形式、工作原理和设计要点。并给出了实用的模具结构。     

基于Kriging模型的汽车车门抗撞性优化设计

提出汽车车门抗撞性优化设计的方法,利用拉丁方试验设计选择少量样本点,构建响应目标的近似模型,应用序列二次规划法进行结构优化。对比分析Kriging和多项式响应面两种近似模型对于车门侧撞响应的拟和误差,表明用Kriging模型构建车门抗撞性近似模型是合适的。计算结果表明提出的方法可以保证车门在满足抗撞性要求的前提下,实现轻量化设计。     

液压机机身广义模块化快速设计系统

本文建立了液压机机身广义模块化快速设计系统,实现了框架式液压机机身的快速设计。应用该系统不仅缩短了设计周期,而且保证了所设计产品质量和性能可靠。     

Effect of joint design on mechanical properties of AL7075 weldment

The effects of joint design on the mechanical properties of AL7075-T6 aluminum sheet were studied on the latest automated gas-tungsten arc-welding system. Using ER5356 filler metal, full-penetration welds were made on workpieces with various included joint angles. Testing of the mechanical properties of the joints was done in the as-welded, naturally aged, and postweld heat-treated conditions. The results show that by using crack-resistant filler, and by selecting the proper joint design and postweld heat treatment, strong, dependable welds can be produced on thin AL7075 sheet material. An elasticity model of the weld joint was established to help understand the mechanical behavior of the joints. An undermatched joint design is shown to be capable of achieving a joint strength that matches the strength of the base alloy.     

基于均衡凝固理论设计球墨铸铁件冒口

介绍均衡凝固的基本原理，叙述铸件结构、冒口位置和冷铁对补缩的影响。结合铸件实例，说明合理设计冒口和利用冷铁使球铁铸件实现均衡凝固，防止缩孔、缩松的工艺方法。