Oxidation Behavior of a Single-Crystal Ni-Base Superalloy in Air—II: At 1000, 1100, and 1150°C

The oxidation behavior of a single-crystal (SC) Ni-base superalloy was studied over the temperature range from 1000–1150°C and analysed by TGA, XRD, EDAX, and SEM. The results indicated that the SC Ni-base superalloy exhibited parabolic oxidation kinetics, which were controlled by the growth of the inner -Al₂O₃ layer. A mixed scale formed on the SC Ni-base superalloy after prolonged oxidation. The scale consisted of an outer layer of spinel, a sublayer of mainly -Al₂O₃ with small amount of spinel adjoined by a very thin and even discontinuous layer of CrTaO₄-rich oxide, and an inner -Al₂O₃ layer. The inner -Al₂O₃ layer provided good protection. No internal oxides or nitrides were observed below the inner -Al₂O₃ layer after 1000 hr at 1000°C, and after 200 hr at 1100 and 1150°C.     

HIGH TEMPERATURE OXIDATION AND STRUCTURE OF SCALE AND WHISKERS FOR Fe-Ni-Cr SEALING ALLOYS

The oxidation rate,the growth,morphology and structure of oxide scale and whiskers forFe-Ni-Cr sealing alloys in H_2-H_2O atmosphere at high temperatures have been studied.The growth rate of scale is controlled by diffusion.The scale is composed of Cr_2O_3 andspinel(Fe,Mn)O·Cr_2O_3 and the oxide whisker,are spinel(Fe,Mn)O·Cr_2O_3.     

Observations on the role of oxide scales in high-temperature erosion-corrosion of alloys

The results are presented of exposure to a controlled high-temperature erosive gas stream of a series of alloys, which were selected to represent the range of microstructures and mechanical properties available in commercial high-temperature alloys. Analysis of the kinetic and morphological data suggested that the high-temperature oxidation behavior of a given alloy plays a very important role in determining its erosion-corrosion behavior under the conditions studied. In terms of relative behavior, alloys which are weak but ductile at temperature, and which form tenacious oxide scales, exhibited the highest resistance to high-temperature erosion-corrosion. Simple models were developed to describe the expected interaction between high-temperature oxidation and erosion.     

The role of thermal shock in cyclic oxidation

The effect of thermal shock on the spalling of oxides from the surfaces of several commercial alloys was determined. The average cooling rate was varied from approximately 240°C/sec to less than 1.0°C/sec during cyclic oxidation tests in air. The tests consisted of 100 cycles of 1 hr at the maximimum temperature (1100 or 1200°C). The alloys were HOS-875, TD-Ni, TD-NiCrAl, In-601, In-702, and B-1900 plus Hf. All of these alloys exhibited partial spalling within the oxide rather than total oxide loss down to bare metal. Thermal shock resulted in deformation of the metal, which in turn resulted, in most cases, in change of the oxide failure mode from compressive to tensile. Tensile failures were characterized by cracking of the oxide and little loss, while compressive failures were characterized by explosive loss of platelets of oxide. This behavior was confirmed by examination of mechanically stressed oxide scales. The thermally shocked oxides spalled less than the slow-cooled samples with the exception of TD-NiCrAl. This material failed in a brittle manner rather than by plastic deformation. The HOS-875 and the TD-Ni did not spall during either type of cooling. Thus, the effect of thermal shock on spalling is determined, in large part, by the mechanical properties of the metal.     

MoSi2—Mo5Si3复合材料的低温氧化行为

通过热重分析（TGA）、X射线衍射（XRD）和扫描电镜（SEM）研究了MoSi2-Mo5Si3复合材料的低温氧化行为,指出材料低温氧化时,随Mo5Si3量增多,材料氧化加剧,当Mo5Si3含量超过16％（质量分数）时发生“PEST”现象,所形成的SiO2由于MoS3晶须的大量存在,使其不能均匀连续地分布于材料表面,从而加剧了氧化。     

High-Temperature Corrosion Resistance of Al–Re and Re Coatings

The oxidation behavior in air at 1473 K, and sulfidation behavior in a H2S–H2 gas mixture with a sulfur partial pressure of 10^–2 Pa at 973 K of Al–Re coated CMSX-4 were studied. Investigation on the sulfidation behavior of the Re-coated CMSX-4 was carried out in a H2S–H2 gas mixture with a sulfur partial pressure of 10^–2 Pa at 973 K. The experimental results show that a Re-rich alloy layer was formed between an -Al₂O₃ layer and the inner concentration zone of Ta and Ti for the CMSX-4 single crystal alloy with an Al–Re coating after oxidation. The Re-rich alloy layer containing Cr, W, Ni, Co, and Mo effectively inhibited the outward diffusion of alloying elements and the inward diffusion of Al. The Al/Re-coated CMSX-4 single crystal alloy had excellent sulfidation resistance; the Re-rich alloy layer, containing W, Ti, Ta, and Mo, which formed during the sulfidation process and located between the alumina scale and the CMSX-4 base alloy, plays a role in inhibiting the outward diffusion of alloying elements. The sulfidation resistance of CMSX-4 single-crystal alloy is greatly improved by a Re coating on the CMSX-4 alloy surface; this is attributed to a Re–Cr–W alloy layer that retarded the outward diffusion of cations and the oxide layer containing Ta, Ti, and Al, which inhibited the inward penetration of sulfur.     

Interaction between erosion and high-temperature corrosion of metals: The erosion-affected oxidation regime

The combined erosion-oxidation of nickel, cobalt, and the oxides of these metals have been studied at 780°C in air to examine two regimes of interactionnamely, a regime of erosion-enhanced oxidation during which an oxide scale of constant thickness covers metal specimens, and a regime of oxidation-affected erosion that is characterized by a composite surface layer of metal, oxide, and erodent. In the case of cobalt, these two regimes have been documented and the transition from one regime to another described. For the range of conditions examined, only the oxidation-affected erosion regime was observed for nickel due to its lower oxidation rate compared to cobalt.     

34CrNiMo钢齿轮轴开裂原因分析

对34CrNiMo钢齿轮轴的化学成分、金相组织及断口分析表明，其淬火开裂的主要原因是由于锻造温度过高，导致过热缺陷所致。     

Wear resistance of ceramic coating on AZ91 magnesium alloy by micro-arc oxidation

The ceramic coating formed on AZ91 magnesium alloy by micro-arc oxidation （MAO） was characterized. The results show that the ceramic coating （3.4-23 μm in thickness）on the surface ofAZ91 alloy was attained under different micro-arc oxidation treatment conditions, which consist mainly of MgO, Mg2SiO4 and MgSiO3 phases. Nano-hardness in a cross-sectional specimen was determined by nano-indentation experiment. The MAO coatings exhibit higher hardness than the substrate. Dry sliding wear tests for the MAO coatings and AZ91 alloy were also carded out using an oscillating friction and wear tester in a ball-on-disc contact configuration. The wear resistance of the MAO coatings is improved respectively under different treatment time as a result of different structures of ceramic coatings formed on AZ91 alloy.     

Optical Investigation of the Effects of Substrate Orientation on Oxidation of Single Crystal β-NiAl

The residual stresses in -Al₂O₃ scales formed on high-purity FeCrAl and FeCrAlY during oxidation at 1200°C and subsequent cooling and reheating were studied using photostimulated luminescence spectroscopy. Systematic measurements of the stress in the oxide were made as a function of both alloy thickness and cooling rate and the development of stresses in the oxide scale during thermal cycling was investigated as a function of the temperature. Depending on the ratio of the alloy and oxide-scale thicknesses, substantial stress relaxation was observed to occur during cooling at a rate of 8 K/min. Compressive growth stresses of 1 GPa were determined by comparing the residual-stress measurements at room temperature with those calculated based on thermal-expansion mismatch. No significant differences in the growth stresses, the total residual stresses, or the stress relaxation during thermal cycling were observed between the oxides formed on the Y-doped and undoped FeCrAl samples. Stress relaxation is also shown to lead to the development of tensile stresses in the oxide scale under certain conditions, in particular, those associated with slow cooling followed by rapid heating.