注塑制品的翘曲变形分析

主要讨论模具结构设计及塑化、脱模等阶段引起塑件翘曲变形的机理和相关因素.     

弹簧表层优化喷丸残余应力场的工程计算方法

以往多是依靠疲劳试验或经验来选择弹簧的喷丸强化工艺参数，这种传统作法不仅人力和物力耗费大，而且所确定的工艺参数也不一定具有最佳的强化效果。依据作者提出的并已获得试验验证的“内部疲劳极限理论”，提出一种通过工程计算获得达到预先规定疲劳强度应具备的“优化残余应力场”。这样便有可能把喷丸强化工艺技术在制造业中的应用由以往单纯依靠试验和经验而步入到以工程计算为基础与少量典型试验相结合的更科学的途径。     

Evaluation of Surface Residual Stresses in Friction Stir Welds Due to Laser and Shot Peening

The effects of laser, and shot peening on the residual stresses in friction stir welds (FSW) has been investigated. The surface residual stresses were measured at five different locations across the weld in order to produce an adequate residual stress profile. The residual stresses before and after sectioning the coupon from the welded plate were also measured, and the effect of coupon size on the residual stress relaxation was determined and characterized. Measurements indicate that residual stresses were not uniform along the welded plate, and large variation in stress magnitude could be exhibited at various locations along the FSW plate. Sectioning resulted in significant residual stress relaxation in the longitudinal direction attributed to the large change in dimensions in this direction. Overall, laser and shot peening resulted in a significant reduction in tensile residual stresses at the surface of the specimens.     

Creep-induced local lattice parameter changes in a monocrystalline nickel-base superalloy

The γ-γ lattice mismatch of specimens of the monocrystalline nickel-base superalloy SRR 99 has been measured by a high-resolution X-ray diffraction technique for the undeformed state and after high-tem-perature creep deformation. During creep deformation beyond the minimum creep rate (total strain =0.5%), the lattice mismatches, measured in and perpendicular to the [001] stress axis, respectively, un-dergo changes in opposite directions. This reflects the buildup of a complex deformation-induced triaxial state of internal stress in the phases y and γ. The overall resolved shear stresses that act in γ and y due to the combined action of the external and internal stresses are estimated, and the conditions under which cutting of the γ phase by dislocations should occur are discussed.     

浸渗工艺对SiC/Al复合材料残余气孔率的影响

采用无压浸渗法制备了SiC/Al复合材料,从浸渗动力学和工艺方法的角度探讨了浸渗保温时间和降温方式对复合材料的残余气孔率的影响。结果表明:随着保温时间的适当延长,能有效地降低复合材料的残余气孔率;连续降温优于分段降温,有利于降低SiC/Al复合材料的残余气孔率。     

碳氮共渗提高空心圆柱滚子轴承寿命的研究

通过GCr15钢碳氮共渗,在表层获得大量的残余奥氏体。磨损中,马氏体组织剥落,残余奥氏体则成小岛状,进而在表面迁移发生形变诱发马氏体相变,使耐磨性得以提高。同时,共渗在空心滚子内表面造成的压应力对改善弯曲疲劳性能有利。     

Optical Investigation of the Effects of Substrate Orientation on Oxidation of Single Crystal β-NiAl

The residual stresses in -Al₂O₃ scales formed on high-purity FeCrAl and FeCrAlY during oxidation at 1200°C and subsequent cooling and reheating were studied using photostimulated luminescence spectroscopy. Systematic measurements of the stress in the oxide were made as a function of both alloy thickness and cooling rate and the development of stresses in the oxide scale during thermal cycling was investigated as a function of the temperature. Depending on the ratio of the alloy and oxide-scale thicknesses, substantial stress relaxation was observed to occur during cooling at a rate of 8 K/min. Compressive growth stresses of 1 GPa were determined by comparing the residual-stress measurements at room temperature with those calculated based on thermal-expansion mismatch. No significant differences in the growth stresses, the total residual stresses, or the stress relaxation during thermal cycling were observed between the oxides formed on the Y-doped and undoped FeCrAl samples. Stress relaxation is also shown to lead to the development of tensile stresses in the oxide scale under certain conditions, in particular, those associated with slow cooling followed by rapid heating.     

Effect of cold spray deposition of a titanium coating on fatigue behavior of a titanium alloy

The deposition of titanium on a titanium alloy substrate is being examined for potential use as a surface treatment for medical prostheses. A Ti6Al4V alloy was coated with pure titanium by cold gas dynamic spraying. Coatings were deposited onto samples with two different surface preparation methods (as-received and grit-blasted). The fatigue life of the as-received and grit-blasted materials, both before and after coating, was measured with a rotating-bend fatigue rig. A 15% reduction in fatigue endurance limit was observed after application of the coating to the as-received substrate, but no significant reduction was observed on its application to the grit-blasted substrate. The reduction in fatigue endurance limit has been related to the substrate-coating interface properties, the elastic modulus, and the residual stress states. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference, (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, 2006.     

氮化制度对Si-Al-Al2O3体系合成Sialon的影响

以SiC、α-Al2O3微粉、Si粉、Al粉为原料,在1450℃流动氮气中制备Sialon/SiC材料。研究了不同温度保温氮化对Sialon合成的影响。研究结果表明:有部分硅粉残余没有氮化;在1100℃保温氮化的氮化率高于在1150℃、1200℃保温氮化;1100℃保温氮化,残余Si量少、分布均匀,残余硅熔聚现象较轻,利于Sialon的合成。     

脂肪醇聚氧乙烯(3)醚低温浑浊原因的探讨

通过在AEO3中添加不同加成数的AEO进行低温浑浊试验，并分析比较AEO3低温分层后的上清液与下层浑浊物中AEO的分布，发现EO加成数在5以上的AEO是导致AEO3低温浑浊的原因之一。在AEO3及其上清液中分别添加不同质量分数的脂肪醇、水以及醋酸钠进行低温浑浊试验，发现脂肪醇、水分和醋酸钠不是造成AEO3低温浑浊的原因，但会使AEO3在低温下容易冻结。