大型工艺螺杆压缩机振动分析及解决措施

针对新投用的3台火炬气回收螺杆压缩机组出现振动偏大的问题,通过现场振动监测频谱分析和对机组管线布置相结合的方法,找出了机组振动偏大的主要原因,并提出了相应的改进措施,成功的解决了机组振动大的问题,确保了机组安全平稳长周期运行。     

A computational algorithm for catalysts experiencing concentration‐dependent deactivation

Abstract

A computational algorithm is proposed for catalyst pellets or reactors experiencing concentration‐dependent deactivation. In the integration of the deactivation equation in each time interval, the concentration of poison, reactant or/and product is considered to be a constant. The value of concentration is recalculated from the mass balance equation before integrating the deactivation equation. By such an approach, the number of equations is reduced; thus a two‐dimensional problem can be converted to a single‐dimensional one.     

高炉制粉螺旋输灰机的结构改进问题

对于高炉制粉螺旋输灰机的运行原理以及对结构进行改进，使得改进后的结构不仅便于设备进行维修，节约了检修时间也降低了劳动强度，更加延长了设备的使用寿命，降低故障率，也很大程度上降低了煤粉泄漏对环境的污染。     

Herstellung einer komplexen Titan‐Knochenschraube aus Metallpulverspritzguss

Complex titanium bone screw fabricated by metal injection moulding M etal I njection M oulding (MIM) is a recently developed powder metal forming technology which is ideally suited to manufacture small geometrically complex parts from alloy powders. This innovative technology was used to fabricate a complex bone screw using metal powder of the biological inert Ti Al6 Nb7 alloy. This article presents the MIM‐technical boundary conditions to produce the screw and results of mechanical and chemical screw tests which qualify this injection moulded part as an advanced implant.     

双耳托板螺钉断裂原因分析及改进措施

双耳托板螺钉装配过程中在托板与杆部结合处发生断裂。对断裂螺钉进行断口形貌分析,确定断裂性质为过载断裂;对同批次螺钉进行了金相、硬度、拉力试验、楔负载试验以及模拟安装试验,结果表明,螺钉断裂原因主要与断裂位置流线密集有关,同时热处理制度不匹配和流线被切断对断裂有促进作用。针对螺钉断裂有关原因提出了改进冷镦工艺、调整热处理制度和优化头(托板)杆加工工艺等改进措施,并对改进效果进行了验证,结果表明改进有效,新工艺加工的螺钉装配过程未再发生相同断裂现象。     

基于SolidWorks软件下进行螺杆压缩机转子受力计算

利用螺杆压缩机的型线端面数据点及型线的接触线数据点,通过给定螺杆压缩机转子参数,在Solid Works里绘制出对应的三维模拟。利用Solid Works里面自带的Simulation模块,对螺杆压缩机进行有限元分析,计算出转子静态下的气体轴向力和径向力,对螺杆压缩机的设计及轴承选型提供很好的理论依据。本文以一种双螺杆制冷压缩机转子为例,利用本方法计算出螺杆压缩机阴阳转子吸排气端的气体径向及排气端气体轴向力。     

Progression of wet granulation in a twin screw extruder comparing two binder delivery methods

The two available wetting methods for twin screw granulation, namely foam delivery and liquid injection, were studied in detail by examining granule development along the screws as powder formulation and screw design were varied. Granulation profiles were determined by particle size analysis of samples along the screws collected using the “screw pullout” technique. Analysis of the particle size and porosity of produced granules revealed only minor differences between the two methods of wetting despite the larger dropsize of liquid injection compared to foam delivery. Excipients like microcrystalline cellulose or hydroxypropyl methyl cellulose with poor spreading properties, quantified by their specific penetration time and nucleation ratio, made the differences more apparent. The general similarities in granulation independent of wetting method implied that binder dispersion in an extruder was dominated by mechanical dispersion. Screw design (i.e., location of kneading block) had the dominant effect on the granulation process in this study. © 2014 American Institute of Chemical Engineers AIChE J, 61: 780–791, 2015     

The Impact of Linseed Oil Lipids on the Physical Properties of Corn Crisps and the Possibility of Obtaining Crisps Enriched with n‐3 Fatty Acids

Linseed oil, also known as flaxseed oil, is obtained from the dried, ripened seeds of the flax plant (Linum usitatissimum). The oil is obtained by pressing, sometimes followed by solvent extraction supported by a refining process. Linseed oil is an edible oil that is in demand as a nutritional supplement, as a source of α‐linolenic acid an n‐3 fatty acid. The aim of this work was to investigate: (1) the influence of the corn crisp extrusion process on the degradation of fatty acids in linseed oil (LO) and some preparations obtained from the linseed oil such as ethyl ester (EE) and free fatty acids (FFA) added to the corn in order to increase the nutritional value of the crisps, (2) influence of the oil and two fatty preparations obtained from it on the quality of corn crisps, (3) interaction of the lipid fraction with starch. The extrusion process did not degrade the fatty acids significantly. Expansion ratio obtained in the corn crisp extrusion process decreased from 620 % down to 153 %, the size of pores/thickness of the starch–protein walls forming the structure of the extruded product decreased from 10 μm down to 4 μm, the hardness of the crisps increased from 20 to 75 N, and number of lipid–starch complexes increased with rising polarity of the lipid fraction. FFA were complexed mostly by starch (about 90 %), to a lesser degree by EE (about 60 %) and to the least extent by triacylglycerols (about 10 %). The studies performed under industrial conditions using the single screw extruder for the production of corn crisps with the application of standard parameters of the extrusion process indicated that the addition of a mass of 5 % of the various lipids (triacylglycerols of linseed oil, ethyl esters and fatty acids obtained from linseed oil) to corn grits prior to the extrusion process significantly affect the quality of corn crisps.     

基于PLC控制技术和气压传动控制技术的汽车前悬架与转向轮螺纹装配设备研发

在装配汽车前悬架与转向轮时需要拧紧螺纹,一旦操作不当就会出现前倾角过大的缺陷,加快车轮胎的磨损,降低小轴承及轮毂紧固螺母的使用寿命。对此,本文设计了一种基于PLC控制技术和气压传动控制技术的装配设备,能有效避免上述问题。     

眼底自适应成像系统中的二自由度头托设计

眼科临床上所使用的简易头托限定医生与受试者的距离不能超过一臂之长,因此无法用于较为庞大的眼底自适应成像系统。为了达到眼底自适应成像系统与受试者瞳孔快速对准、稳定定位的要求,设计了一种可长距离控制的二自由度的头托。采用具有自锁能力的梯形丝杠驱动头托垂直运动,采用传动效率高的滚珠丝杠驱动头托水平运动,以步进电机提供动力。基于PIC16F877单片机,完成了头托移动控制的软硬件设计,并在MPLAB与Proteus环境下进行了联合仿真实验。仿真结果表明,所设计的头托可在竖直方向和水平方向以20μm的精准度定位,能够实现长距离、快速准确的瞳孔对准和左右瞳孔切换过程,是眼底自适应成像系统的良好辅助工具。