Material flow and core/multi-shell structures in a friction stir welded aluminum alloy with embedded copper markers

The objective of this study was to reveal the material flow and temperature distribution in a thick aluminum plate during friction stir welding and examine the subsequent microstructural change with particular attention to the reaction between copper marker and aluminum matrix. It is shown that the material adjacent to the threaded pin was transported from the top to bottom non-symmetrically, and then was forced to move upwards at a small distance from the pin due to the constraint of an extrusion-die-like configuration. The interaction between the copper marker and aluminum matrix led to the formation of (i) a unique core/multi-shell microstructure consisting of copper core, inner shell of AlCu and outer shell of Al₂Cu, and (ii) a composite band containing uniformly-distributed Al₂Cu particles with refined grains due to the lower stacking fault energy of copper and the pinning role of Al₂Cu particles.     

钛合金焊接件密封问题研究

水下大功率振源体的质量关键除了焊接质量就是密封面的密封性,特别是焊接结构的强振体能否达到良好的密封性是工艺结构的一大难点。根据我们现有的机械加工设备能力和振源体结构特点,无法对振源体组焊件整体真空消应热处理后进行密封面的加工。文中介绍了采用修配座圈窗盖和增大O形圈截面直径的方法,提高了振源体组件的密封性。     

Modeling of Mechanical Characteristics in Hot Deformation of 4130 Steel

In this investigation, hot compression tests were performed at 900 °C ? 1100 °C and strain rate of 0.001 ? 0.1 s^?1 to study hot deformation behavior and flow stress model of 4130 steel. Based on the classical stress–dislocation relations and the kinematics of the dynamic recrystallization, the flow stress constitutive equations of the work hardening‐dynamical recovery period and dynamical recrystallization period were established for 4130 steel, respectively. The validity of the model was demonstrated by comparing the experimental data with the numerical results. The agreement of this comparison is quite reasonable.     

矿物绝缘电缆铜带纵包氩弧焊焊接连续轧制生产工艺

简述了矿物绝缘电缆铜带纵包氩弧焊焊接连续轧制的生产工艺,并对该生产工艺中可加硅油氧化镁粉运用、定芯管的设计、氩弧焊焊接、轧辊轧制以及中频感应退火作了描述,同时对连续生产过程中相关工艺作了说明。     

悬挂式接管焊接机器人机电系统

针对接管相贯线处的焊接特点,研发了悬挂式接管焊接机器人,介绍了机械结构特点和适用性.控制系统采用工业PC作为主控计算机和PMAC多轴控制卡进行多轴控制,利用二级控制结构实现作业管理,协调各轴运动完成焊接作业.进行了在筒体上外接管和内接管的焊接试验与在椭球体上外接管与内接管的焊接试验.结果表明,机器人的机械本体结构和控制系统能够实现多种接管的焊接需求,能够很好地完成接管相贯线处的焊接,提高了工作效率和焊接质量.     

Research on forecasting model of sandstone deformation rate during sine wave loading segment under the lag effect

To reduce data variance caused by individual differences of different samples,a new experimental method is proposed by loading and unloading the axial forces with different frequencies and different waves of a certain load amplitude to the same rock sample without damaging it.Lag time segments are defined and fractionized into segments I and Ⅱ.Criterions for seg-mentation,definitions of relevant parameters and empirical analysis are also offered afterwards.In the course of sinusoidal loading,the serious pea...     

基于神经网络的焊接故障诊断研究

针对焊接时容易产生气孔这个缺陷,引入了神经网络技术对气孔缺陷进行诊断,结果表明基于神经网络算法的焊接诊断稳定性好,诊断速度快,这说明该诊断技术具有很大的应用价值。     

体育场工程钢结构管桁架现场焊接技术

介绍了山西体育中心主体育场工程现场焊接内容和特点及焊接难点,从焊接材料、焊接设备、工人、操作工艺、焊缝质量检查等方面具体阐述了钢结构管桁架现场焊接技术,并指出了焊接作业安全注意事项,为同类工程施工积累了一定经验。     

曲江矿运输大巷变形机制分析与支护对策研究

随着开采深度的增加,深部巷道支护问题也日益严重。本文对曲江运输巷道的变形特征进行了详细调查,并通过岩体结构、地应力、支护形式和施工因素等几个方面对其变形机制进行了分析。结果表明:不良的岩体结构和高地应力是巷道变形的内在因素,锚网的支护强度和支护刚度、梯形梁的较低护表能力,以及锚杆和爆破等施工质量是巷道变形的外在因素,在内外因素的共同作用下,导致了巷道变形和破坏。在此基础上,提出了锚注+U29圆形棚架联合支护加固技术。数值模拟和井下试验效果分析表明:该支护方式能很好的保持巷道的稳定性,并为深部巷道支护技术的研究提供了有价值的借鉴意义。     

浅谈触点组件电阻焊电极材料的选用及特殊情况焊接工艺设计

电阻焊接在低压电器触点组件的焊接生产中应用广泛,其焊接质量的好坏直接影响电器产品的质量。在低压电器触点组件的焊接过程中,电极材料的正确选择是获得最佳产品质量的必要条件之一。针对一些特殊的触点组件,必须根据其特点设计相应的焊接工艺,这样才能既保证焊接质量,又能使触点组件的其他功能不受影响。