铝电解废槽衬处理技术现状

废槽衬是铝电解过程中产生的危险废弃物,对生态环境危害极大。如何经济、安全、环保地实现废槽衬的无害化处置及资源化利用已成为铝行业关注的热点。阐述了废槽衬的主要来源、组成及对环境的影响,并对废槽衬的处理方法做了综述,重点介绍了已经产业化的处置技术,并对其未来的发展趋势进行了分析,旨在为中国废槽衬的处理提供参考和借鉴。     

Novel Flexible Electrochemical Microreactor and its Validation by Three Model Electrosyntheses

A novel flexible electrochemical microreactor has been developed. Flexibility is reached by a modular design, suitability for a broad process parameter range including high pressure operation, and accessibility of production scale. Selected reactor aspects have been validated by applying the reactor to three different electrosyntheses: synthesis of tailor-made mixtures of paraffins by Kolbe electrolysis, cation flow method, and synthesis of peroxodicarbonate. High conversion rates, yields, selectivities, and Faraday efficiency levels have been observed, showing precise process control.     

Aluminiumhydroxychlorid-Flockungsmittel aus dem Kupferrecycling aus Abfällen der Leiterplattenproduktion

The production of printed circuit boards using the printing process produces considerable quantities of copper-containing etching solutions. The copper is recovered from the ammoniacal etching baths by cementation with aluminum waste at ≥ 99 % Cu yield rates. Instead of the usual landfilling, the aluminum-containing solution is processed into a coagulant which can be used in the treatment of mining tailings and wastewater. The aluminum oxychloride produced in this way was characterized in detail and its effectiveness as a flocculant for a finely dispersed system (kaolin suspension) was investigated and confirmed in a jar test.     

根据拉伸性能预测铝合金板材的疲劳裂纹扩展速率

本文在郑修麟和Hirt提出的疲劳裂纹扩展公式基础上’结合铝合金疲劳裂纹扩展门槛值的经验公式,提出了一个根据拉伸性能预测铝合金板材疲劳裂纹扩展速率的新方法。大量实验数据与估算结果对比表明,本文提出的疲劳裂纹扩展速率估算式是可行、实用的。此外,本文还强调了疲劳裂纹扩展门槛值△K_(th)在疲劳寿命估算中的重要性和工程中的实用性。     

Effects of YH2 addition on pressureless sintered AlN ceramics

A new type of non-oxide sintering additive of YH₂ was introduced for the fabrication of AlN ceramics with high thermal conductivity and flexural strength. The effects of YH₂ addition (0–5 wt%) on the phase composition, densification, microstructure, thermal conductivity and flexural strength of pressureless sintered AlN ceramics were investigated and compared with those Y₂O₃-added samples (1–5 wt%). The addition of 1 wt% YH₂ led to an in-situ reduction reaction with oxygen impurities, the formation of Y₂O₃ and finally the formation of yttrium aluminate, which in turn improved densification and microstructure. A high flexural strength (408.69 ± 28.23 MPa) was achieved. The addition of 3 wt% YH₂ increased the average grain size and purified the lattice. All these effects are believed to help achieve a high thermal conductivity of 184.82 ± 1.75 W·m^?1·K^?1. Although the thermal conductivity was close to the value of 3 wt% Y₂O₃-added sample, its strength was much increased to 381.53 ± 43.41 MPa. Meanwhile, it demonstrated a good combination of the thermal conductivity and flexural strength than the values reported in some literature. However, further increasing the YH₂ addition to 5 wt% resulted in a high N/O ratio that inhibited the densification behavior of AlN ceramics. The current study showed that AlN ceramics with excellent thermal and mechanical properties could be obtained by the introduction of a suitable YH₂ additive.     

Methane and oxygen from energy-efficient,low temperature in situ resource utilization enables missions to Mars

The United States National Aeronautics and Space Administration's (NASA's) mandate is a human mission to Mars in the 2030s and sustained exploration of Mars requires in situ resource utilization (ISRU). Exploiting the Martian water cycle (alongside perchlorate salts that depress water's freezing point to <213 K) and the available 95 vol.% atmospheric CO₂, we detail an ultra-low temperature (255 K) CO₂–H₂O electrolyzer to produce methane fuel and life-supporting oxygen on Mars. Our polarization model fit experimental Martian brine electrolyzer performance and predicted CO₂ electrolysis occurring at comparatively lower potentials (vs. water electrolysis) on Mars. A hypothetical 10-cell, 100 cm² electrode-area-per-cell electrolyzer produced 0.45 g W⁻¹ day⁻¹ of CH₄ and 3.55 g W⁻¹ day⁻¹ of O₂ at 2 V/cell and 50% electrolyzer faradaic efficiency versus a best-case production of 2.5 g W⁻¹ day⁻¹ of O₂ by the Mars Oxygen in situ Resource Utilization Experiment (MOXIE) from NASA's Mars 2020 mission (MOXIE produces no fuel). Material performance requirements are presented to advance this technology as an energy-efficient complement to MOXIE.     

Improving performance of proton ceramic electrolysis cell perovskite anode by Zn doping

As an important renewable energy, hydrogen energy becomes an important part of the future energy system. Proton ceramic electrolysis cell (PCEC) enables the efficient, clean, large-scale preparation of hydrogen, which is a new type of energy conversion device, attracting the attention of many researchers. Sr₂Fe_1.4Zn_0.1Mo_0.5O_6-δ (SFZM) anode materials were developed to investigate the effect of B-site doping of Zn on the electrochemical properties of the Sr₂Fe_1.5Mo_0.5O_6-δ (SFM) materials. The results reveal that the doping of Zn increases the concentration of oxygen vacancies and improves the electrocatalytic activity, which in turn improves the performance of the material. A current density of 408 mA cm⁻² has been achieved at 1.3 V when the SFZM-based single cell was operated in an electrolysis mode (50% H₂O in air) at 600 °C, higher than SFM-based single cells (286 mA cm⁻² at 1.3 V). In addition, the SFZM-based single cell exhibited good durability in a stability test at an electrolysis current density of 408 mA cm⁻². This work confirms that SFZM is a promising material for proton ceramic electrolysis cell anode.     

Bonding phase formation in eco-friendly periclase−spinel−Al bricks used in RH degassing process

Mere unburnt periclase–spinel–Al bricks have been accepted by steel mills in the chromium-free campaign of the lining materials for Ruhrstahl ?Heraeus (RH) degassers, in terms of comparable/optimistic performance to traditional material, low carbon emission due to unburnt manufacturing process and chromium-free material for eco-friendly steel-making process. Investigations are made on the used periclase–spinel–Al bricks for the thermal evolution of their components and the formation of novel phase and bonding structure. Under the working atmosphere of RH degasser, metallic Al particles got molten above its melting point, leaving Al rim around their circumference, and AlN formed in the gaseous state dispersing into overall matrix of periclase–spinel–Al bricks with rising temperature. AlN formed and Mg reduced in their gaseous state germinated MgAlON whisker initially in the original space of metallic Al particles, and MgAlON whisker grew further all over the matrix. A whisker-interwoven network has been full of the matrix behind the hot face and toward the cold face of the used bricks, which is a completely novel type of bond and distinguished from traditional ceramic one. The whisker-interwoven network is somewhat like the stripe graphite containing microstructure of magnesia–carbon brick, which results in low wettability and high flexibility. The superior performance of periclase–spinel–Al bricks is attributed to such a bonding structure of whisker-interwoven network, which could reduce slag penetration and facilitate thermomechanical stress resistance.     

PIN/PAN聚合物基电解质膜的制备及性能

利用静电纺丝技术制备了聚吲哚/聚丙烯腈(PIN/PAN)聚合物基电解质膜,代替纸基铝空气电池中的纤维素纸(C-P),并应用于固态铝空气电池。探究了PIN含量对电解质膜离子电导率及吸液率的影响。采用SEM和FTIR对PIN/PAN聚合物基电解质膜表面形貌及化学组成进行分析。借助电化学工作站和电池测试系统,分析了电解质膜离子电导率及固态铝空气电池放电特性。结果表明,采用PIN/PAN聚合物基电解质膜可有效提升固态铝空气电池性能,在3 mA.cm_^-2、5 mA.cm_^-2、7 mA.cm_^-2电流密度下,放电时长比纸基铝空气电池分别提升了21%、27%、34%,且放电时长与电解质膜的吸液率及离子电导率相关。其中4%PIN/PAN聚合物基电解质膜离子电导率可达6.7×10_^-4 S.cm_^-1,同时对碱性溶液具有良好的吸附能力,吸液率最高可达496%,为纤维素纸的3.2倍。     

Hydrogen evolution on RuxTi1−xO2 in 0.5 M H2SO4

Hydrogen evolution from 0.5 M H₂SO₄ on Ti electrodes coated with a Ru_xTi_1−xO₂ (x=0.04-0.5) layer has been studied by potentiostatic polarisation, cyclic voltammetry and ac-impedance spectroscopy. The results indicate that after a certain activation period the performance of such an electrode coating is comparable to platinum. The addition of small amounts of sodium molybdate increased the capacitance of the electrode and a reduction of the performance was observed. Increasing the temperature of the pure electrolyte from 20 to 75 °C caused an increase in the rate of the hydrogen evolution and in addition an increase of the electrode capacitance. The electrodes have been found to be rather tolerant to chloride and Fe²⁺ ions, and could hence be promising candidates as catalyst materials for solid polymer water electrolysis systems. From steady state measurements the Tafel slopes were found to change from −105 mV/decade for pure titanium to about −40 mV/decade for the (RuTi)O₂ coated electrodes. The exchange current densities were calculated from the steady state curves, as well as from impedance data, to be about 10⁻⁴ A cm⁻² after activation.