高能喷丸表面纳米化对工业纯钛组织性能的影响

用高能振动喷丸法对工业纯钛进行了表面纳米化的研究。用X 射线衍射、光镜和透射电镜对表层变形层金相组织、晶粒尺寸、显微硬度进行分析。结果表明 ,具有密排六方晶体结构的工业纯钛经高能喷丸处理后 ,在表面可以形成具有一定厚度的纳米晶粒组织 ;随着高能喷丸时间的增加 ,表面层的晶粒尺寸变小 ,而表面硬度提高。     

Flute breakage detection during end milling using Hilbert–Huang transform and smoothed nonlinear energy operator

Real time tool condition monitoring has great significance in modern manufacturing processes. In order to prevent possible damages to the workpiece or the machine tool, reliable monitoring techniques are required to provide fast response to the unexpected tool failure. Milling is one of the most fundamental machining operations. During the milling process, the current of feed motor is weakly related to the cutter condition, the change of power consumption is not significant to identify tool condition. Thus, current of motor-based tool condition still requires some new approaches to sort out significant pattern that could be employed to indicate tool condition. In this paper, a new approach is proposed to detect end mill flute breakage via the feed-motor current signals, which implements Hilbert–Huang transform (HHT) analysis and a smoothed nonlinear energy operator (SNEO) to extract the crucial characteristics from the measured signals to indicate tool breakage. Experiments on a CNC Vertical Machining Centre are presented to show the algorithm performance. The results show that this method is feasible and can accurately and efficiently monitor the conditions of the end mill under varying cutting conditions.     

等离子无模成形叶轮的应力场分析与校核

等离子熔积无模成形是急速加热快速凝固的短流程制造技术,如何避免制件的热裂纹是该技术的关键,而热裂纹的产生取决于成形过程温度场与应力场的分布特征.用有限元法对预热和水冷两种温控方案进行了模拟仿真,对比分析可知,较预热成形,水冷成形零件表面质量良好、热裂倾向低.随后依水冷条件按跳跃路径计算了叶轮成形过程的热应力场.结果表明,该方案所得零件的温度场较均匀,热应力和热裂倾向显著降低,工艺合理,有利提高成形性.     

成套节电技术在工业电阻炉中的应用

介绍了采用全纤维、双炉台、高发射率涂料、保护增强涂料、定向增强辐射加热元件、自动炉门压紧机构、移动罩式等技术制造的节能电阻炉的结构特点和节能原理。结果表明 ,用此技术制造的炉子减少了炉衬的蓄热损失和散热损失 ,提高了电炉加热能力和炉口的密封程度 ;该炉炉温均匀性好 ,升温速度快 ,节能效果显著 ,在此炉中进行轴承钢球化退火的单位能耗仅为 2 10kW·h/t左右。     

铍的焊接缺陷及其控制技术研究

加填充材料焊接铍是防止铍焊缝开裂的技术措施之一,但加填充材料对铍进行高能束焊接可使焊缝形成钎接焊.介绍了铍焊接时生成的缺陷,主要有焊接裂纹、气孔、夹杂、未焊透和热影响区的晶粒长大等,全面系统地总结了铍焊接形成的各类缺陷,减轻和消除焊接缺陷的各种试验技术.在焊接参数试验的过程中,避开对焊接裂纹敏感的脉冲焊和深熔焊接工艺参数,可使铍的焊接缺陷（特别是焊接裂纹）明显地减少.     

一水硬铝石强化溶出工艺技术改造

分析了新蒸汽直接加热压煮溶出技术存在的问题,提出了强化溶出工艺技术改造的思路,并进行了工业实践。结果表明:通过技术改造大大提升了高压新蒸汽直接加热溶出技术水平,大幅度降低了拜耳法生产氧化铝的能耗,技术经济指标明显优化,使压煮溶出工艺获得了较好的经济效益。     

Superplastic behavior of Al-Cu-Li based alloy

The superplastic behavior was studied in an Al-4Cu-ILi-0.4Mg-0.4Ag-0.1Zr alloy. The alloys were manufactured both by＂ a conventional rolling route and a thermo-mechanical treatment route. The superplastic properties were evaluated as a function of temperature, strain rate, and processing history. Prior to thermo-mechanical processing, the alloys have elevated-temperature ductilities of 94% to 130%, strain rate sensitivities of about 0.25, and activation energies corresponding to lattice diffusion. After thermo-mechanical processing, the alloys have ductilities of 200% to 630%, strain rate sensitivity of about 0.42, and activation energies corresponding to grain boundary diffusion or a mixture of grain boundary diffusion and lattice diffusion. Skipping rapid recrystallization annealing can supply a higher value of elongation-to-failure.     

黄铁矿微生物浸出体系中的表面热力学和扩展DLVO理论

根据Young s方程的推导公式结合接触角的测定结果计算黄铁矿和氧化亚铁硫杆菌的表面能参数。结果表明,氧化亚铁硫杆菌的表面能明显高于黄铁矿的表面能。应用热力学计算氧化亚铁硫杆菌在黄铁矿表面吸附的自由能,发现其吸附自由能为正值,无法解释氧化亚铁硫杆菌在黄铁矿表面的吸附现象,而通过扩展DLVO理论建立的Lifshitz-van der Waals(LW)、Lewis acid-base(AB)和静电(EL)作用自由能与作用距离(d)之间的势能曲线,能够准确的预言氧化亚铁硫杆菌在黄铁矿表面的吸附现象。     

高炉低钛渣脱硫的动力学研究SCIEI

研究了高炉低钛渣脱硫的动力学,用扫描电镜初步研究了硫在渣铁界面附近的分布。结果表明,在无搅拌条件下,脱硫反应为一级反应;硫在渣中扩散为脱硫反应过程的限制环节,提出了提高脱硫反应速度的措施。