Mensuration and simulation of mold filling process in semi-solid die-cast of aluminum alloy

To understand the flow trace of semi-solid slurry in mold cavity, some thermocouples were inserted in mold cavity, and the reaction timing of thermocouples showed the arrival of fluid. The filling time and rate were estimated by comparison between the experiment and calculation. The introduction of computer simulation technique based on ADSTEFAN was to predict injectionforming process and to prevent defects during trial manufacture of various parts. By comparing the formed appearance of parts in experiment and in simulation, and observing the relationship between internal defects inspected by X-ray or microscope and the flow field obtained in simulation, it was indicated that both have quite good agreement in simulation and experiment. Right predictions for cast defects resulted from mold filling can be carried out and proper direction was also proposed. The realization of numerical visualization for filling process during semi-solid die-cast process will play an important role in optimizing technology plan.     

半固态A356合金微观组织特征对充型能力的影响

采用电磁搅拌法制备了具有不同微观组织特征的半固态A356合金浆料,用图像分析软件对浇注前浆料金相试样的初生相微观组织特征进行了测定,利用间接挤压铸造方法铸造阿基米德螺旋线试样,以挤压成形后的螺旋线试样长度衡量充型能力,通过多元回归,建立了半固态A356合金初生相微观组织特征与充型长度之间的数学表达式。结果表明:半固态浆料充型能力不仅与初生相微观组织特征参数有关,微观组织特征参数的交互作用对充型能力的影响也较大。利用该表达式可以对半固态浆料充型能力进行预测,进而指导半固态浆料制备参数设计、间接挤压铸造工艺设计和缺陷预测。     

Filling and solidification of TiAl melt in centrifugal field

A model was established based on the combination of the equation of continuity, the equation of conservation of momentum and the equation of general energy to describe the filling and solidification of TiAl melt by permanent mold centrifugal casting. The model was solved numerically and the filling and solidification processes in the centrifugal field were discussed. The results indicate that the centrifugal field essentially influences the filling and solidification processes of TiAl melt. The melt will first fill the cavity along the back boundary until it reaches the end. After the end is fully filled, the whole cavity will be filled gradually by the way that free surface of the melt moves towards the entrance, hence the entrance is the last part to be filled. Furthermore, the mechanism by which internal defects can be formed in centrifugally cast TiAl components were interpreted.     

消失模铸造充型过程的模拟方法

通过分析消失模铸造充型过程的特点，提出了一种消失模铸造充型过程的计算模型，并用人工神经网络算法计算了充型过程中不同时刻液态金属-模样界面的位置．模拟计算结果与实际测试结果无论在充型形态还是充型时间上都符合得较好．     

铝液充型过程计算机可视化技术研究

采用透明的耐高温石英玻璃观察窗,观察和记录铝液充型过程的图像信息,分析铝液的充型过程;以图像处理技术和计算机技术为基础,通过充型过程铝液自由表面的边缘检测及提取技术,获取液体充型的自由表面曲线,定量分析铝液充型过程的自由表面变化;定量分析的试验结果表明,铝液实际充型过程自由表面的变化对浇注系统设计的合理性具有一定的指导意义.     

铸铁件消失模充型速度的测试及计算

使用计算机数据采集系统测试了铸件消失模充型过程中负压度、模样密度、浇注温度、金属静压头等工艺因素对充型速度的影响规律。通过多元线性回归，给出了充型速度的经验计算公式，并对公式进行了验证。     

粉煤灰填充尼龙6浇铸制品的研究

将粉煤灰用硅烷偶联剂处理后填充到尼龙6浇铸制品(MC尼龙)中,可以改善制品的吸水性、收缩率及热稳定性等,还可以降低成本。该项研究结果有很大的实用价值。     

注射充模过程的压力求解方法及其比较

提出了一个LU局部分解方法来求解注射充模过程的压力方程,并与其他迭代方法进行了比较。LU局部分解法是当矩阵在逐渐变大时,保留已经分解的部分,只对新增加的部分进行分解,因此相当于只对最后的稀疏矩阵进行了分解。计算表明,LU局部分解法比预条件共轭梯度法快大约1个量级,而预条件共轭梯度方法又比超松弛迭代法快大约1个量级。     

注塑流动与传热分析的自适应隐式控制体积法

在注塑流动与传热分析中采用自适应隐式控制体积法,利用自动控制的参数识别方法来自动调节时间步长,在每个时间步长流动将向前推进大约半个单元大小的距离,厚度方向的温度采用契比雪夫配点法进行计算,压力方程的求解方法是预条件共轭梯度法。计算结果表明,自适应隐式控制体积法的时间复杂度是结点数目的平方,而且1h之内可以求解10000结点规模的问题。     

茂金属乙烯/苯乙烯假无规共聚物(ESI)的研究进展

乙烯／苯乙烯假无规共聚物（ESI）是一类新型的茂金属聚合物，通常苯乙烯质量分数可达80％，随苯乙烯的质量分数增加，ESI由半晶态的弹性体材料过渡到非晶态的热塑性塑料，笔者综述了近年来国外茂金属乙烯－苯乙烯假无规共聚物（ESI）研究与开发的新进展，重点介绍了ESI的物理性能，合成工艺，共混性能，填充性能，膜塑性能及发泡性能，并论述了ESI的应用现状和发展趋势。