用实型铸造方法生产42 t磨床床身

我公司采用实型铸造方法,铸造了毛坯质量达42t的大型磨床床身。用冷硬呋喃树脂砂造型、导轨部位加外冷铁、合理布置排气口等方法,成功铸造出了磨床床身。经检测,铸件几何尺寸、力学性能、化学成分、导轨硬度均达到图纸的技术要求,为铸造生产大型和特大型铸铁机床床身提供了经验。     

550 MPa级中厚板矫直过程中表面凹坑缺陷的成因与对策

针对550 MPa级高强中厚板在矫直过程中极易出现氧化铁皮压入凹坑缺陷的问题，根据现场矫直工艺，研究了在不同温度下进行热变形时试样表面和横截面的形貌，钢基体与氧化铁皮界面处平直度的变化规律。结果表明，热变形温度为450 ℃时，表面氧化铁皮开始出现裂纹，且随着变形温度的降低，裂纹的数量逐渐增加；此外，氧化铁皮与钢基体之间的界面长度随变形温度的降低而呈直线增加，表明氧化铁皮与钢基体界面平直度随着热变形温度的降低越发粗糙、易脱落而形成凹坑缺陷。为此，应适当提高终轧温度以确保矫直时钢板表面温度大于450 ℃，同时提高钢板的运行速率，防止氧化铁皮在低温变形发生破碎和脱落的同时降低氧化铁皮厚度，从而减小因氧化铁皮脱落而造成凹坑缺陷的发生几率。     

PHYSICAL SIMULATION OF INTERFACIAL CONDITIONS IN HOT FORMING OF STEELS

1.~nonNUInericalmodellingbythefiniteelement(FE)methodhasbecomeaneffectiveandeconomyicmeansforsimulatingmetalfoeingprocesses.However,accuratemodellingdemandsthecorrectdefinitionandinputsofthedataforthethermalandphysicalpIDPertiesoftheworkpieceandtoolmaterials,theboUndaryconditionsattheworkpiece--toolinterfaceandinotherareas,inadditiontoappropriatemeshgenerationandnumericalsolutions.Althoughmostofthematerialdataareavailable,thedataforinterfacialheattransferandfrictionconditions,Whichhavesubst…     

An extension of Wagner's analysis of competing scale formation

Wagner's criterion to predict the minimum concentration of solute (N _B(min) ⁰ )necessary for the exclusive formation of its scale has been modified to incorporate both thermodynamic and kinetics requirements. The analysis presented here involves a receding alloy/scale interface for which the composition of the alloy at this interface is governed by thermodynamic equilibrium between the two competing scale phases and the base alloy. This is a more rigorous analysis than that of Wagner's, who assumed the alloy/scale interface to be immobile and the solute composition at the interface to be zero. A comparison is made between values of N _B(min) ⁰ found experimentally and those predicted by Wagner's and the present criterion for a number of alloy-gas systems. It is shown that the criterion developed in the present analysis can often provide a better approximation of the actual N _B(min) ⁰ .The expressions derived from the present analysis have been extended also in a semiquantitative manner to provide a criterion for the minimum amount of solute in the alloy required for the transition from internal to external scale formation.     

CVD金刚石膜{100}取向在改进化学反应模型下生长的原子尺度模拟

建立了CVD金刚石膜{100}取向生长过程中的化学反应模型，表面吸附生长机制以沟槽处碳氢组元加入的机制为主，并用改进的KMC方法在原子尺度上模拟了该模型下（100）表面的生长过程，给出了衬底温度和甲基浓度等操作参数对膜质量的影响，结果表明，该化学反应模型能够较实际地揭示{100}取向CVD金刚石膜的生长。     

HIGH TEMPERATURE OXIDATION AND STRUCTURE OF SCALE AND WHISKERS FOR Fe-Ni-Cr SEALING ALLOYS

The oxidation rate,the growth,morphology and structure of oxide scale and whiskers forFe-Ni-Cr sealing alloys in H_2-H_2O atmosphere at high temperatures have been studied.The growth rate of scale is controlled by diffusion.The scale is composed of Cr_2O_3 andspinel(Fe,Mn)O·Cr_2O_3 and the oxide whisker,are spinel(Fe,Mn)O·Cr_2O_3.     

Ce^3＋,Sb^3＋共激活的亚超细磷光体的微波快速合成和发光特性

首次采用微波辐射法快速合成了亚超细CaS:C^3 ,Sb^3 高效绿光磷光体，发现Ce^3 与Sb^3 离子之间存在着能量传,租是属于多极子相互作用的共振传递，因而Ce^3 对CaS:Sb^3 的发光有明显的敏化和增强。微波场作用下合成的双掺磷光体的激发峰与发射峰值分别恒定在259nm 和523nm处，并没有像传统高温固相合成法那样，随掺杂离子浓度的增大而发生红移现象。SEM照片显示，采用含不同一价阳离子（Na^ ,K^ ,NH4^ )无机盐作助熔剂制得的亚超细CaS:Ce^3 ,Sb^3 磷光体平均粒径为300nm-500nm，但其晶体形貌分别为立方形、球形和团聚状的雪花形，其中球形磷光体荧光最强。     

多通管塑挤胀形工艺的力学分析

讨论了以聚氨酯橡胶棒为胀形介质，采用塑挤胀形复合工艺把无缝管坯一次成形为多通管成品的加工方法，分析了多通管塑挤胀形过程，提出了“应变样条”分析法，进而分析了典型剖面上应力应变状态，讨论了成形力间应具备的合理的数值关系，以使变形区处于最有利于变形的超高的静水压力和合适的偏应力状态，获得尽可能长的支管。     

大型弹簧钢片开裂原因分析

为保证大型弹簧钢片在热处理过程中，不发生开裂和翘起度超差，重新制订了热处理工艺。通过增加高温回火、降低淬火温度、加快冷却速度等手段，获得了最好的效果。     

大中型连杆锻件的切边、冲孔、校正工艺

在分析大中型连杆类锻件生产难点的基础上，提出了通过优化锻造工艺方案，设计了切边冲孔校正复合模。提高了带大孔的连杆类锻件的产品质量和生产效率。