宽带钢冷轧机颤振控制的数值模拟

本文以较为准确的轧机振动状态下的轧制压力模型为基础，对宽带钢冷轧机干摩擦阻尼减振进行了数值模拟的研究。研究结果与实际观测值相等。     

莱钢冷轧轧机弯辊控制系统分析

对莱钢冷轧六辊单机架的弯辊系统进行研究与分析,介绍板形控制系统的原理和使用效果。     

西门子PLC在合金钢棒材连轧机上的应用

介绍基于西门子S7-400PLC的控制系统,通过Ethernet、Profibus-DP、MPI网完成系统数据的采集、交换与监控,满足合金钢棒材轧制线高动态品质、高调速精度的要求。     

激光测速仪在宽厚板轧机后测长的运用

随着国内厚板产量的增加,其市场竞争日趋激烈。为了更好的谋求发展,莱钢宽厚板厂在降低生产成本的同时,通过技术改造极大地提高产品的质量。因为板坯成材规格需要精确的长度数据,所以宽厚板板坯长度的精确测量就显得非常重要。本文主要介绍激光测速仪在轧机后测长系统中的应用。     

预制桥面板 ＵＨＰＣ湿接缝的界面受力性能研究

为确定合理的界面间约束与接触关系,采用ＡＢＡＱＵＳ中3种不同的约束与接触关系基于现有试验试件进行模拟,将数值分析结果与试验结果与进行对比分析。研究表明:采用内聚力模型的有限元模型破坏形态与试验结果较为一致,绑定约束次之,而采用接触摩擦模型的有限元模拟结果与试验差别最大;以试验开裂荷载与极限荷载为分析对象,绑定约束与内聚力模型的数值分析结果与试验吻合较好,而接触摩擦模型的数值分析结果与试验差异较大;与绑定约束模型相比,内聚力模型能够较好地模拟试件界面的损伤。因此,当采用ＡＢＡＱＵＳ进行预制桥面板与ＵＨＰＣ湿接缝的界面受力的有限元分析时,宜采用内聚力模型或绑定约束模型,不宜采用接触摩擦模型。     

热喷焊技术在导板强化中的应用

用氧化乙炔焰热喷焊技术对普碳钢导卫装置进行表面强化，制成复合材导卫以替代高碳高合金导卫，取得较好效果。     

四辊铝箔轧机预控参数在线整定

介绍Ф210mm/Ф500mm× 800mm四辊液压轧机厚度预控系统中采用人机界面实现参数在线调整的方法,能大大提高预控参数的控制精度,减少轧机产品的厚度误差,是厚度自动控制的一项创新.     

冷轧管机轧辊加工及加工工具设计

冶钢集团钢管公司的冷轧线装备有德国米尔公司生产的SKW75VMR、SKW125VMR型超长行程冷轧管机,其轧辊孔型加工也采用德国米尔公司生产的KB-47孔型开槽机。介绍了KB-47孔型开槽机的加工范围和工作原理。结合冷轧辊孔型设计计算,阐述了加工环型轧辊的专用工具准备过程和孔型凸轮样板的设计加工方法。     

Modelling of the mist formation in a segmented grinding wheel system

It has been found that using a segmented grinding wheel with a fluid chamber can significantly minimise the quantity of coolant while improving the ground surface integrity. The present investigation aims to explore the fluid flow mechanism in such a wheel system. To this end, the Weber theory for Newtonian jet instability was applied to quantitatively determine the contribution of coolant flow rate to mist and ligament modes. A semi-analytical model was then developed to predict the mist flow rate by taking into account both the grinding parameters and fluid properties. It was shown that the model prediction was in good agreement with experimental measurements. Because of the comprehensive integration of variables in the formulation, the model provides a good fundamental understanding of the mist formation and offers a practical guideline for the selection and use coolant in minimising the mist flow rate.     

Toward A Mechanistic Understanding of Re-Infiltration in Naturally Fractured Reservoirs with Surfactant-Aided Gravity Drainage Process

Surfactant-aided gravity drainage is an improved oil recovery technique for water-invaded zone in fractured carbonate reservoirs, which are mostly oil-wet or mixed-wet rocks. The re-infiltration mechanism in water-invaded zone has a considerable effect on oil vertical movement in gravity drainage processes. In this work, a mechanistic understanding of re-infiltration in surfactant-aided gravity drainage, in comparison to oil–water gravity drainage is presented using an experimentally and numerically validated model. A column model is constructed from three matrix blocks. These blocks are separated from each other by horizontal fractures. A storage tank is considered on top of the model to store depleted oil from matrix blocks. The stacked-blocks model for re-infiltration is validated and verified to simulate water and chemical flooding using a mesh independency study and experimental flooding data in a composite core experiment. Using this model, several analyses are performed to investigate effects of rock and fluid properties, rock saturation functions, wettability alteration, surfactant adsorption, and capillary continuity on re-infiltration.