铝合金表面处理技术新进展

简要介绍了铝合金表面处理技术的新进展,重点介绍了铝合金的阳极氧化、电镀、化学镀和微弧氧化、激光熔覆等工艺.     

5754铝合金板材H2n状态工艺研究

研究了加工率，退火温度，保温时间对板材组织与性能的影响，确定了5754铝合金H2n状态的生产工艺及热处理制度，结果表明，其性能指标达到EN485标准。     

快速凝固Al-Li合金超塑性的研究

制备了急冷微晶铝锂合金并对其超塑性进行了研究。热机械处理使快凝铝锂合金获得超塑性。固溶+过时效+温轧+再结晶预处理的铝锂合金最大延伸率为585％,最佳超塑变形条件是:温度540℃,应变速率1.67×10~(-2)s~(-1)。观察分析了预处理中的组织变化和超塑变形中的空洞。超塑断裂主要因为空洞形成、长大、绕晶粒联接所致。     

COUPLED SIMULATION OF 3D ELECTRO-MAGNETO-FLOW FIELD IN HALL-HEROULT CELLS USING FINITE ELEMENT METHOD

Two full 3D steady mathematical models are developed by finite element method （FEM） to calcalate coupled physics fields. the electro-magnetic model is built and solved first and so is the fluid motion model with the acquired electromagnetic force as source body forces in Navier-Stokes equations. Effects caused by the ferromagnetic shell, busbar system around, and open boundary problem as well as inside induced current were considered in terms of the magnetic field. Furthermore, a new modeling method is found to set up solid models and then mesh them entirely with so-called structuralized grids, namely hex-mesh. Examples of 75kA prebaked cell with two kinds of busbar arrangements are presented. Results agree with those disclosed in the literature and confirm that the coupled simulation is valid. It is also concluded that the usage of these models facilitates the consistent analysis of the electric field to magnetic field and then flow motion to the greater extent, local distributions of current density and magnetic flux density are very much dependent on the cell structure, the steel shell is a shield to reduce the magnetic field and flow pattern is two dimensional in the main body of the metal pad.     

厚板高强铝合金焊接发展现状及展望

结合高强铝合金焊接的特点、难点,介绍了几种目前国际上焊接高强厚板铝合金的新工艺,新方法--搅拌摩擦焊、双丝MIG焊、激光-电弧焊;与传统电弧焊相比,它们在厚板高强铝合金焊接方面更具优越性.     

快速凝固Al—8.3Fe—1.9V—2.1Si合金的相转变

借助扫描电子显微分析、Ｘ射线衍射技术、差热分析手段研究了快速凝固Ａｌ－８．３Ｆｅ－１．９Ｖ－２．１Ｓｉ合金的相组成及相转变温度。结果表明，合金中的相组成为αＡｌ＋Ａｌ１３（Ｆｅ，Ｖ）３Ｓｉ相；在６３８℃－６４５℃温度范围内，立方结构的Ａｌ１３（Ｆｅ，Ｖ）３Ｓｉ相向六方结构的Ａｌ３（Ｆｅ，Ｖ，Ｓｉ）相转变。钒添加至Ａｌ－Ｆｅ－Ｓｉ合金中，提高了快速凝固Ａｌ－８．３Ｆｅ－１．９Ｖ－２．１Ｓｉ合金粉末的     

快速凝固Al－Cu－Mg合金的时效特征

对离心雾化法制得的快速凝固Ａｌ－Ｃｕ－Ｍｇ合金的时效特征进行了研究。结果表明,随时效温度的升高,快速凝固Ａｌ－Ｃｕ－Ｍｇ合金的时效硬度峰值增加,且达峰值后硬度下降缓慢。在连续加热时效过程中,快速凝固Ａｌ－Ｃｕ－Ｍｇ合金有Ｓ”相形成过程,且Ｓ’相形成长大过程比较缓慢。从时效析出激活能、连续加热过程分析等方面进行了解释和验证。     

GRAIN REFINEMENT IN BULK UNDERCOOLED Ni-BASED ALLOY

Fluxing of 5 g bulk melt Ni77Si13B10 permits high undercoolings to be attained prior to nu-cleation onset.Investigations of grain refinement in the bulk undercooled alloy as a function ofundercooling,recalescence behavior and cooling rate have been reported.A significant inhomo-geneity of reduction in grain size of a bulk sample is observed,which is caused by the different so-lidification conditions:(1)recalescence process,and(2)the followed plateau in which the heatrelease and extraction rates are equal.It is concluded that the homogeneous refined microstructurecan be achieved if the initial undercooling prior to nucleation,or cooling rate after recalescence isfurther increased.