酒泉盆地青西油田快速钻井技术

酒泉盆地青西地区油层储藏深 ,地层可钻性差 ,钻井过程中存在机械钻速低、井斜不易控制、刺断钻具频繁等问题。为此 ,在近年的钻井实践中 ,采取了优化钻具组合、优选钻头、应用 PDC钻头、强化钻具管理等措施 ,使该区块的钻井速度不断提高 ,钻井周期缩短 ,钻头用量减少 ,从而形成了一套适合该区块的快速钻井技术。     

新型PDC钻头的防斜打快效果及评价

大庆油田海拉尔地区的地层倾角大、岩屑录井荧光级别低,亟待解决满足岩屑录井要求的防斜打直问题。为了能够在获得足够大的岩屑颗粒和提高机械钻速的基础上达到防斜打直的目的,制定了采用大切削齿B425型PDC钻头配以小钟摆钻具组合的现场试验方案。试验表明:B425钻头与牙轮钻头所破碎的岩屑颗粒基本相当,能够满足地质岩屑录井的要求;与牙轮钻头相比,B425钻头显著地提高了机械钻速,降低了钻头费用,减少了起下钻次数;单只B425的进尺可达1000m以上,相当于2~3只牙轮钻头的进尺;采用PDC钻头配以小钟摆钻具组合,可以较好地解决防斜打直问题。此外,针对试验中遇到的问题,通过改进井身结构和调整钻井参数,形成了一套适合于海拉尔地区的防斜打快技术。     

基于有限元分析的金刚石钻头强度验算公式

在对81／2B125金刚石钻头进行有限元计算分析后，找出最大应力点在金刚石钻头冠部切削告处。通过改变各相关尺寸和结构型式，用有限元法模拟试验过程，在给定结构参数和工艺参数情况下获得多组数据。根据专业知识，参考有限元计算获取的各组数据变化特征，选出拟合较好的公式类型，再采用回归分析方法确定待定系数，最后得出工程上实用的金刚石钻头强度验算公式。用这个公式对81／2B461W和121／4B331金刚石钻头进行了强度验算，经改进设计后钻头在现场使用取得了良好的效果。     

Synthesis of diamond crystals and films using an oxygen-acetylene flame under atmosheric pressure

Diamond growth with rates up to 100 to 140 μm/hr was achieved using an oxygen-acetylene combustion spraying technique in an atmospheric environment. Investigations on the processing indicated that the gas flow ratio, substrate position, substrate temperature, temperature distribution, and substrate pretreatment were the most important factors affecting the growth of diamond crystals. Evaluation by means of X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and electron probe microanalysis showed that the synthesized diamond was nearly perfect in morphology, structure, and purity.     

开展CAD／CAM／CAE工作提高矿用牙轮钻头设计研制水平

我国矿用牙轮钻头同世界先进水平相比有较大差距，大力开展矿用牙轮钻头CAD／CAM／CAE工作，促进学科交叉融合，是摆脱落后局面，参与全球性竞争的一项重要任务。     

The optimal diamond wheels for grinding diamond tools

Grinding is the most suitable process for manufacturing good quality diamond tools. In this paper, diamond wheels have been studied. From the grinding of polycrystalline diamond (PCD) insets, the effects of certain factors such as the bonding material, the grit size and structure of a diamond wheel have been investigated. It is concluded that vitrified bond diamond wheels are the most suitable for grinding PCDs and the recommended grit size is mesh number 1000, which can get a good surface quality within an appropriate time. The wheel structure is another important factor. Rougher wheels (mesh #800, #1000) with the softer grade scale P yield a higher material removal rate (MRR) than scale Q. However, a finer wheel (mesh #1200) needs a tougher structure to promote its grinding ability and to have a higher MRR.     

昆2井优快钻井及油气层保护技术

昆2井是一口位于柴北缘西段的昆特依凹陷潜伏Ⅰ号圈闭上的风险探井,设计井深为5950m。针对柴北缘深探井存在的主要技术难题,制定了昆2井的技术对策。通过对钻井设备的优选、井身结构的优化、钻头及钻具组合的优选、钻井参数及钻井液性能的优化、油气层保护技术的研究与应用,形成了一套适合于柴北缘的优快钻井技术,使昆2井的完钻井深达到5950m。与邻区的深探井平均水平相比,在井深增加888m、大尺寸井眼段更长的前提下,昆2井的钻井、完井周期分别缩短了98.75d、124.2d,钻机月速度增加了317m/台,平均机械钻速增加了0.82m/h。根据“理想充填新理论”,确定了保护油气层的最优复配暂堵方案,利用该方案所配制的钻井液其渗透率恢复值达到了87.5%以上,流变性能良好,滤失量低,对改善泥饼质量、增强井壁稳定性有明显的效果。     

Characterization of temporal response, spectral responsivity and its spatial uniformity in photoconductive diamond detectors

Three photoconductive diamond detectors with highly oriented diamond (HOD) films fabricated by the same process were characterized with respect to temporal response, spectral responsivity and its spatial uniformity over the wavelength range from 190 to 250 nm. Temporal measurements showed a drift in the baseline, suggesting the presence of deep level carrier traps. The responsivity of specimen No. 2 was more than twice those of the other two specimens, but it showed an unpredictable current fluctuation. It was found that the spatial uniformities of all the specimens were too low for radiometric purposes. A prominent peak, thought to be due to photoemission, was found in the responsivity spatial distribution of specimen No. 3 under a negative applied voltage.     

Comparative study of the electrical properties of diamond films grown by microwave plasma assisted and hot-filament chemical vapor deposition

Schottky diodes were built on different polycrystalline diamond films grown by Microwave Plasma and Hot Filament Chemical Vapor Deposition and their electrical properties were studied. The barrier height increased with the diamond film quality and the corresponding ideality factor decreased. Even though the lower-quality HFCVD film displayed poor rectifying properties, it was found to be much less sensitive to variations in the operating conditions (air vs. vacuum). The activation energies of the films depend on morphological parameters, as preferable grain size or orientation. The bulk conduction also depends on the quality of the deposited films, changing from ohmic to trap-free or shallow trap SCLC and SCLC with an exponential distribution of traps. The hypothesis of using the electrical measurements as an indicator for film quality has been discussed.     

冶金烧结强化盘式钻头齿圈的试验研究

在分析盘式钻头齿圈失效机理的基础上,提出了齿圈表面堆焊耐磨合金强化和镶嵌硬质合金齿圈强化两种方法。通过试验研究和对比分析,确定了采用冶金混合烧结固齿法镶嵌硬质合金齿圈强化盘式钻头。进一步的试验研究表明:采用冶金混合烧结固齿法镶嵌硬质合金齿圈来强化盘式钻头齿圈,其结合情况非常好;硬质合金齿圈的硬度、耐磨料磨损的能力和耐冲击磨料磨损的能力在烧结后都有进一步的提高,说明采用冶金混合烧结固齿法镶嵌硬质合金齿圈来强化盘式钻头齿圈是可行的。