振动研磨去喷孔毛刺实验

为了解决喷嘴的喷孔毛刺去除困难的问题,采用低频振动研磨去毛刺工艺进行去喷孔毛刺实验,由结果可以看出,该工艺方法能显著地去除喷孔的毛刺.且该低频振动研磨系统具有工艺易于实现、成本低且操作简便的特点.     

自锐性金刚石树脂砂轮磨削性能的研究

本文通过对比磨削试验，研究了自锐性金刚石(CSD)树脂砂轮的磨削性能。试验结果表明，由于CSD形状小规则，有许多凹入角和粗糙表面，树脂结合剂对CSD的把持力较普通金刚石强，所以在磨削各参数相同的条件下，自锐性金刚石砂轮与普通金刚石砂轮相比，其磨削比提高60％以上。且由于CSD的内部为许多单个亚晶粒所组成的镶嵌的颗粒，因此在应力作用下，只有很小的不规则的碎片崩掉，从而在每个颗粒的表面上留下许多新的小切削刃，故其加工工件的表面粗糙度值较低。     

Determination of waviness decrease rate by measuring the frequency characteristics of the grinding force in centerless grinding

In centerless grinding, it is difficult to optimize the grinding conditions for minimizing the workpiece roundness error because of the high number of process parameters such as center height angle, blade angle, and stock removal rate. We had previously proposed a function for evaluating grinding conditions, i.e., the waviness decrease rate, in order to automatically select the optimum process parameters. In order to build a closed-loop control system for the process parameters, however, it is necessary to find a practical way to determine the waviness decrease rate. In this paper, the relationship between the waviness decrease rate and the dynamic components of the grinding force was investigated analytically. It was found that the frequency characteristics of the waviness decrease rate show a similar tendency to those of the grinding force. A grinding force measurement system was built and experiments for measuring the frequency characteristics of the grinding force were carried out. As a result, it was confirmed that the waviness decrease rate can be determined by measuring the frequency characteristics of the grinding force.     

Grinding induced effects in plasma sprayed zirconia coatings

The effect of grinding on the surface layer properties of ceria and yttria partially stabilized zirconia plasma-sprayed coatings (CePSZ, YPSZ, respectively) has been studied by X-ray diffraction methods. For this purpose, the modified model of line broadening analysis has been derived. The model considers elastic anisotropic properties along with more random paracrystal imperfections, both affecting X-ray line broadening. Grinding-induced microstructural changes were also studied using an estimation from the quantitative Orientation Distribution Function (ODF) texture. It was concluded, based on this work, that CePSZ ceramic is less mechanically stable compared to YPSZ. Consequently, more beneficial mechanical properties of a ground surface layer can be expected for CePSZ plasma-sprayed coatings.     

选矿厂细磨磨矿介质的选择及研究

介绍、分析研究了选矿厂细磨中的磨矿介质选择的方法。从磨矿介质的尺寸、形状、材质 3个方面 ,进行了理论研究和实验验证 ,提出了一个可行的方案。     

PCD修整器修磨的研究

本文证明了在工具磨床上,用金刚石砂轮可修磨聚晶金刚石修整器,此法简单可行,文中还推荐了修磨参数。     

基于加权支持向量机的凸轮升程误差拟合方法

针对凸轮磨削加工过程中存在局部升程误差严重超差的问题,提出了加权支持向量机的凸轮升程误差补偿方法。首先根据圆率的符号判断凸轮升程误差值是否连续,然后建立了不连续点与相邻点之间夹角与加权值的关系。通过加权支持向量机对凸轮升程误差值进行拟合。然后将原始凸轮升程值减去经拟合后的凸轮升程误差值,获得新的凸轮升程值。再根据圆率自动调整加权值的系数,使凸轮升程值光滑点数最大,即获得最优的凸轮升程值。对上述算法进行仿真和编程,经YTM8336-16数控凸轮轴磨床进行磨削验证。实验表明,凸轮升程误差由原来的±0.059 mm降至±0.011 mm,表面粗糙度由Ra0.32μm降至Ra0.25μm,获得良好的效果。     

基于SVM 的机器人高精度磨削建模

为了改进机器人磨削过程中对磨削量的控制,提出了一种基于SVM 回归的磨削过程建模方法,通过 分析与磨削量相关的一组可测变量——机器人进给速率、接触力、工件表面曲率,利用机器学习的方法建立回归模 型,对磨削量进行预测．这种方法可以避免逐一分析复杂的动力学参数．实验结果表明,该方法可以取得良好的效 果,模型的预测精度达到90%以上,基本满足实际加工的要求．     

航空叶片打磨余量分析及轨迹生成

针对航空发动机叶片打磨加工前,叶身余量分布不均且较小的问题,提出一种基于毛坯点云配准的加工余量分析和自适应打磨轨迹生成方法。利用精确扫描测绘技术获取毛坯三维点云,形成了毛坯/零件数模二者点云配准方法;通过基准对齐、点云轮廓包含等条件约束,实现了毛坯三维加工余量分析;在余量分布点云基础上,通过截面获取加工点云轨迹,对轨迹点云进行珠链排序,将轨迹排序点有效化,计算出连续合适的打磨路径,实现自适应余量打磨。最后在Vericut软件中进行了打磨仿真,验证了提出方法的有效性。     

旋转超声磨削钛合金有限元仿真与试验研究

为了研究固结磨粒磨具的磨料粒度对旋转超声磨削钛合金磨削力的影响,采用随机空间平面切割正六面体的方法构建了具有实际磨粒几何特征的不规则多面体磨粒,并基于虚拟格子法建立了磨粒在磨具端面随机分布的多颗磨粒磨具模型。使用Deform-3D软件构建了三维旋转超声磨削钛合金有限元模型,采用拉格朗日增量算法获得了多颗磨粒磨具旋转超声磨削钛合金Ti6Al4V的磨削力仿真值,得到了磨料粒度对磨削力的影响规律,并通过试验进行了验证。结果表明,旋转超声磨削钛合金磨削力随着磨料粒度的增大而减小,且试验结果和仿真结果具有一致性,说明了多颗磨粒磨具模型、旋转超声磨削有限元模型具有一定的准确性,为多颗磨粒磨具旋转超声磨削的相关研究提供了新的方法。