四辊铝箔轧机预控参数在线整定

介绍Ф210mm/Ф500mm× 800mm四辊液压轧机厚度预控系统中采用人机界面实现参数在线调整的方法,能大大提高预控参数的控制精度,减少轧机产品的厚度误差,是厚度自动控制的一项创新.     

石英砂的相变与换向器套筒铸件的变形

用呋喃树脂石英砂工艺生产牵引电机换向器套筒出现变形、裂纹等铸造缺陷,是由石英砂相变膨胀引起,后用高铬刚玉砂代替石英砂得到解决.     

Effect of deposition conditions on the properties and annealing behavior of cold-sprayed copper

The deposition of copper by cold gas dynamic spraying has attracted much interest in recent years due to the capability to deposit low-porosity oxide-free coatings. However, it is generally found that as-deposited copper has a signicantly greater hardness, and potentially lower ductility, than bulk material. In this article, copper was deposited by cold spraying using helium as the driving gas at both 298 and 523 K. Evidence is presented indicating that the material sprayed at the lower temperature exhibits a lower dislocation density throughout the grain structure than the material sprayed at the higher temperature. The low stacking fault energy of copper restricts recovery during annealing, and thus microstructural changes during annealing only proceed once recrystallization begins. The material sprayed at low temperature (with the low dislocation density) exhibited recrystallization at annealing temperatures as low as 373 K with a corresponding reduction in hardness. However, the copper sprayed with helium at 523 K was resistant to annealing at temperatures up to 473 K where the dislocations in the structure prevented recrystallization. However, at higher temperatures, recrystallization did proceed (with corresponding reductions in hardness). The fracture behavior of the copper that was cold sprayed with helium at 523 K, both in the as-sprayed condition and following annealing, was measured and explained in terms of the annealing mechanisms proposed. The original version of this paper was published in the CD ROM Thermal Spray Connects: Explore Its Surfacing Potential, International Thermal Spray Conference, sponsored by DVS, ASM International, and HW International Institute of Welding, Basel, Switzerland, May 2–4, 2005, DVS-Verlag GmbH, Düsseldorf, Germany.     

涡流检测技术在宝钢热轧轧辊上的应用

介绍了轧辊涡流检测仪的工作要求、设备组成和使用方法,指出对轧辊进行涡流检测可防止爆辊,减少轧辊磨削量。     

冲天炉炉胆的(径向)胀裂问题及其防止措施

冲天炉炉胆径向胀裂问题，也是一道颇有难度的课题，本文提出：用平行四边形、竖立的梯形和微凹矩形三种炉壁断面作为防止措施。     

试论我国解放后炼铁技术路线

本文简要回顾建国以来我国炼铁技术路线的演变过程，并展望２１世纪的前景。     

Strengthening technology and mechanism for semi-solid die casting of aluminum alloy

Combined with theoretical evaluation,an optimized strengthening process for the semi-solid die castings of A356 aluminum alloy was obtained by studying the mechanical properties of castings solution treated and aged under different conditions in detail,then,the semi-solid die castings and liquid die castings were heat treated with the optimized process.The results show that the mechanical properties of semi-solid die castings of aluminum alloy are superior to those of the liquid die castings,especially the strengthening degree of heat treated semi-solid die castingsis much greater than that of liquid die castings with the tensile strength more than 330 MPa and the elongation more than 10％,and this is mainly contributed to the non-dendritic and more compact microstructure of semi-solid die castings.The strengthening mechanism of heat treatment for the semi-solid die castings of A356 aluminum alloy is due to the dispersive precipitation of the second phase(Mg2 Si) and formation of GP Zone.     

变频开关电源Fuzzy-PID控制器的设计

针对感应式变频开关电源在对金属材料进行热处理过程中，负载的等效参数和谐振频率发生变化，而变频电源的输出频率不能及时调整和跟踪的问题，结合PID和Fuzzy控制技术的优点，设计Fuzzy-PID控制器对变频电源进行控制，在大偏差时用Fuzzy控制，在小偏差时用PID调节。Fuzzy-PID控制器以单片机8098为核心，采用SPWM专用芯片SA4828，实现变频开关电源的电压、电流双闭环控制，使变频电源不仅具有较快的动态响应、更小的超调，并且具有较高的稳态精度和频率跟踪控制特性。     

Determination of heavy metals and volatile aromatic compounds in used engine oils and sludges

Assessment of contaminant releases during utilization of used oils is essential for the determination of environmental acceptability. These paper reports the results of the study examining a toxic metal leachability from used engine oil and sludge samples employing leaching test (TCLP). The leaching test indicated that lead in oil samples exceeded 5-ppm concentration level what qualified them as a toxic waste. The samples of contaminated sludge were found to contain high concentration of total lead, barium and chromium, but the leaching test showed concentration below regulatory limit. The total content of benzene, ethylbenzene, toluene, and xylenes (BETX), and naphthalene in used oil and sludge samples was also determined and was found not to be a significant factor to contamination.     

Microwave plasma combustion of coal

Microwave plasma is studied as an alternative to oil or gas fuel for ignition and stabilisation of burning of lean coal. The study is performed on an experimental set-up, which includes a burner with a microwave plasma generator, coal and air supply systems, and measurement equipment. Power and thermochemical characteristics of the coal-plasma interaction have been measured and analysed. The obtained results indicate an essential intensification of ignition and combustion processes in the microwave burner compared to those in conventional burners. In particular, it has been demonstrated that the microwave energy consumption is only about 10% of the required expenditure of oil or gas, measured in heat equivalent. A design of an industrial microwave-plasma burner is proposed. Prospects of such burner for applications at industrial boilers of power plants are discussed.