低锡青铜镀层电解退除工艺

介绍低锡青铜镀层电解退除工艺及应用情况,并对影响因素和退镀机理进行探讨。工艺成分简单,溶液稳定,使用寿命长,底层不易腐蚀,退镀溶液可直接加入镀液使用。     

Finishing effects of spiral polishing method on micro lapping surface

This study presents a spiral polishing method and a device for micro-finishing purposes. This novel finishing process has wider application than traditional processes. This offers both automation and flexibility in final machining operations for deburring, polishing, and removing recast layers, thereby producing compressive residual stresses even in difficult to reach areas. Applying of this method can obtain a fine polished surface by removing tiny fragments via a micro lapping generated by transmission of an abrasive medium through a screw rod. The effect of the removal of the tiny fragments can be achieved due to the function of micro lapping. The method is not dependent on the size of the work-piece's application area in order to carry out the ultra precise process. The application of this research can be extended to various products of precision ball-bearing lead screw. The proposed method produces products with greater precision and more efficiently than traditional processes, in terms of processing precisions and the surface quality of products. These parameters used in achieving maximum material removal rate (MRR) and the lowest surface roughness (SR) are abrasive particle size, abrasive concentration, gap, revolution speed and machining time.     

钨合金的磨削加工去除机理

目的 解决钨合金磨削加工去除机理不明晰的问题。方法 基于单磨粒刻划有限元仿真、单磨粒刻划和磨削加工实验，探究钨合金的磨削加工去除机理。结果 在刻划过程中，划痕的不同位置材料的去除特性存在显著差异。在单颗粒刻划切入端，材料依次发生了塑性变形、隆起、微裂纹，再到钨相与黏结相的混杂交融。在划痕中段以材料去除为主，出现了材料微卷起和材料卷起现象，沿着刻划方向卷起现象越来越严重。在划痕切出端，划痕边缘和尾部均出现了“飞边”现象，且相较于切入端，切出端的形貌较差，实验与仿真吻合。此外，在不同相位处，材料的去除特性也存在一定不同。在钨相区域，同时存在脆性特征和塑性特征。在黏结相区域，刻划深度较浅时主要呈现塑性变形、塑性流动等特征，刻划中端深度较大时主要呈现与钨相的混杂和交融。在钨相与黏结相的相界处，相邻钨颗粒呈现不同的损伤或去除特征，且相界会阻断特征形貌的传递。最后，磨削后的钨合金表面存在单颗粒刻划痕上出现的所有去除特征，与单颗粒划痕的去除特征吻合。不同的是，磨削后划痕底部出现了区域性和放射状的裂纹。结论 钨合金的两相特性使得磨削表面的去除特征较复杂，存在塑性变形、微裂纹、微卷起、卷起、裂纹和两相交...     

Effects of blasting parameters on removability of residual grit

This article shows the quantitative evaluation of the residual grit on a blasted substrate, and the removability of the residual grit is examined. Carbon steel plates were blasted by white alumina grit with mean diameters of 338 to 1106 μm. The velocity and the number of grit particles were measured during blasting. The residual grit was removed from a substrate surface by the dissolution of the blasted substrate surface. A mixed acid solution was used as the dissolution solution. The residual grit weight was 7 to 17 g/m². The amount of the residual grit and the penetration depth of the embedded grit increased with increasing grit size. The penetration depth was 5 to 9% of the mean diameter of the grit. The residual grit weight and the penetration depth increased with the increase of the momentum of the grit particle. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, OH, 2006.     

Facile regeneration vitreous microfibrous entrapped supported ZnO sorbent with high contacting efficiency for bulk H2S removal from reformate streams in fuel cell applications

In this study, a microfibrous carrier consisting of 3 vol.% of 8 μm (diameter) glass fibers is used to entrap 45 vol.% of 150 to 250 μm (diameter) SiO₂ support particulates. ZnO is then nanodispersed onto the support by impregnation at the loading of 17 wt.%. At equivalent bed volumes, ZnO/SiO₂-entrapped materials provide twofold longer breakthrough times for H₂S (with a 67% reduction in sorbent loading) compared with packed beds of 1 to 2 mm commercial extrudates. Five-log reductions in H₂S concentration with up to 75% ZnO utilization at breakthrough are achieved. H₂S concentrations from 60 to 2000 parts per million in volume (ppmv) can be reduced to as little as 0.6 ppmv at 400°C in 30% H₂O at a face velocity of 1.7 cm/s for layers as thin as 1.0 mm. At 500 to 600°C, ZnO/SiO₂-entrapped materials provide much higher regenerability in air than do 1 to 2 mm commercial extrudates. The use of glass fibers permits greater than 50 regeneration cycles. This paper was presented at the ASM Materials Solutions Conference & Show held October 18–21, 2004 in Columbus, OH.     

Insertion/removal kinetics of lithium ion in spinel LiCuxMn2-xO4

The insertion/removal processes of lithium ion in spinel lithium manganese oxide（LiMn204） and copper doped spinel lithium manganese oxide （LiCuxMn2-xO4） on a powder microelectrode were studied by electrochemical impedance spectroscopy（EIS）, cyclic voltammetry（CV） and X-ray diffractometry（XRD）. The insertion/removal process of lithium ion in the spinel oxides consists of three steps： charge transfer of lithium ion on the surface of the spinel oxides, diffusion and occupation of lithium ion in the lattice of the spinel oxide. Similar to chromium, the doping of copper in spinel lithium manganese oxide results in the increase of the charge transfer resistance and the double layer capacitance for lithium insertion or removal, and the decrease of the diffusion coefficient of lithium ion in the lattice of spinel oxide. However, the insertion capacitance, a parameter reflecting the occupation of lithium ion in the lattice of the spinel oxide, is hardly influenced by the doping of copper. The influence of the doped copper on the kinetic process of lithium insertion/removal in spinel lithium manganese oxide is related to the contraction of spinel lattice.     

旋转超声波加工中延性去除模式的实验研究

介绍了工程陶瓷旋转超声波加工中延性去除模式的存在条件及材料去除机理，通过实验分析了各种加工参数对材料去除率的影响。实验结果表明，适当增加转速、降低静压力、相应地减小磨料粒度，有利于实现工程陶瓷材料去除机理由脆性去除向延性去除转变。在延性去除模式下，磨料粒度、静压力、转速和振幅的增加均导致材料去除率的增加。     

流动液体中夹杂物超声去除的影响因素

以高密度聚乙烯（HDPE）颗粒和水形成的悬浮液为研究体系。考察了有无超声波作用下。介质流量、夹杂物数量以及夹杂物的粒径对总去除率、上浮去除率、壁面粘附去除率的影响。实验结果表明，在短时间内（30s)超声波对流动液体中的夹杂物具有明显的去除效果。总去除率达93％。夹杂物的总去除率随着超声波输入电功率的增大而提高；超声波对较多数量或较大粒径的夹杂物去除效果更显著。超声波作用下流动液体中的夹杂物比静止液体中的更容易去除。超声波对流动液体中夹杂物去除效果的去除机理主要是通过气泡捕获夹杂物，超声空化效应产生直接包裹夹杂物的气泡以及通过夹杂物碰撞凝聚使夹杂物容易上浮实现去除。     

燃烧-电导法测定电解镍粉中的硫量

本文提出了铝箔-磷酸·硼酸混合液组成的除氯、除氟体系,有效地消除氟、氯等元素对硫的电导法测定的干扰;系统地研究了铝箔的用量、燃烧温度、燃烧时间、氧气流速对除氯、除氟和二氧化硫的析出及测定的影响。提出了采用燃烧-电导法测定电解镍粉中硫含量的最佳条件。本法测定含硫量为0.0020%的镍粉试样时,相对标准偏差为0.0002%,硫的回收率为98.38%,检测下限为0.0002%,该法操作简便,测量下限低,结果准确可靠,经济实用。     

粘土砂旧砂再生效果与其含水量的关系

在影响粘土砂旧砂再生效果的诸多因素中,旧砂中水分含量是最重要的因素。本文就水分含量对再生效果的影响规律、再生效果最佳的水分含量等进行了研究和分析,得出了如下结论:并非含水量越低再生效果就越好,而是存在一个去泥率低谷区;再生效果最佳的适宜水分含量为1～2%。