Study of the effective parameters on mechanical and electrical properties of carbon black filled PP/PA6 microfibrillar composites

In this study the electrical and mechanical properties of microfibrillar polypropylene (PP)/polyamide6 (PA6) blend filled with super conductive carbon black (CB) have been investigated. In situ microfibrillar PP/PA6 composites filled with CB are produced using a single screw extruder equipped with a spinneret. Glycidyl methacrylate (GMA) grafted polypropylene (PP-g-GMA) is used as the compatibilizer. To investigate the effects of extensional flow on the microstructure, electrical and mechanical properties, three adaptors with various convergence angles were designed, prepared and applied between the extruder and the spinneret. To optimize the effects of processing and material parameters on the electrical and mechanical properties, the Taguchi method of experimental design is used. Material and processing factors which are studied include: concentration of PA6, compatibilizer level, CB concentration, drawing speed of melt spinning line, adaptor angle, order of mixing and temperature profile along the extruder. The results show an increase in DC conductivity of up to 10¹¹ times in comparison with pure PA6, by increasing the concentration of CB, drawing speed, adaptor angle and optimizing other parameters. By optimizing processing and material factors studied here, strength of microfibrillar structured composites is increased of up to 80% in comparison to pure PP.     

New approach to enhance adhesions between carbon nanotube emitters and substrate by the combination of electrophoresis and successive electroplating

Complementary electroplating combined with electrophoresis enhanced the field emission characteristics of emitters by improving the adhesions between CNT emitters and substrate. The emitting current of the CNT emitters prepared by our combined method increased nine times higher than that of CNT emitters prepared by electrophoresis only, since electroplating improved the adhesion of CNT emitters. During the life-time measurement for 10 h, the emitting current of CNT emitters fabricated by electrophoresis only was drastically decreased to 13% of the initial current, while that prepared by the combination of electrophoresis and successive electroplating decreased to 64% of the initial current. We suggest that our method is a promising approach for the efficient fabrication of reliable CNT emitters.     

Morphological changes in poly(?-caprolactone) in dense carbon dioxide

Morphological changes that take place in poly(?-caprolactone) upon exposure to carbon dioxide at high pressures have been explored as a function of pressure and temperature. SEM and DSC results point to a competition between CO₂-modulated crystallization and pressure-induced phase separation which leads to unique morphologies. At 293 K, exposure to CO₂ at pressures up to 45 MPa leads to recrystallization resulting in higher level of crystallinity and higher melting temperatures. Highest crystallinity levels along with distinct crystal morphology were observed after exposure to CO₂ at 308 K and 21 MPa. At a higher pressure at this temperature (308 K/34 MPa) polymer undergoes melting, and foaming is achieved during depressurization prior to solidification. At 323 K, the polymer is found to display unique crystal morphology with concave crystal geometry as well as porous domains. The results are discussed in terms of the crystallization and phase separation paths that are followed during exposure to CO₂ and the depressurization stages.     

Modifizierung des ABSE‐Polycarbosilazans mit Multi‐Walled Carbon Nanotubes zur Herstellung spinnfähiger Massen

Modification of the ABSE polycarbosilazane with multi‐walled carbon nanotubes for the creation of spinable masses An inexpensive method has been found to produce ceramic SiCN‐fibres via the precursor route consisting of five processing steps: synthesis of the polymer, preparation of the spinning mass, melt‐spinning, curing via electron beam and subsequent pyrolysis at 1100 °C in a nitrogen atmosphere. A special solid and meltable fibre polymer, the so‐called polycarbosilazane ABSE, has been developed in the last decade for this purpose. Due to its low molecular weight, an adequate catalytic and thermal aftertreatment was necessary to guarantee a stable melt‐spinning process. This article discusses an alternative way to prepare a qualified spinning mass, i.e. the addition of Multi‐Walled Carbon Nanotubes (MWCNTs) to the ABSE melt. For this purpose a homogeneous dispergation of the MWCNTs in the ABSE matrix is necessary. In this study, spinning masses were fabricated in different ways. By optical analysis and comparison of the level of dispergation in these spinning masses an optimized process for integration of the MWCNTs was identified. The influence of the addition of a dispersing agent is investigated as well. In using a dispersing agent, the level of homogeneous dispersion of the MWCNTs increases whereas the interactions between the particles and the precursor melt decrease. In first spinning experiments a good spinability of the masses were noticed. Thus the addition of MWCNTs represents a new way to modify the ABSE precursor for the melt‐spinning process.     

Multiwalled Nanotubes: Their Formation by Irradiating Graphite with High Doses of Electrons

We report the production of carbon nanotubes by high dose of electron irradiation. The irradiation was performed with a 2 MeV Van de Graaff accelerator, while the irradiation conditions were the following: voltage 1.3 MeV, current 5 µA, dose rate 25 kGy/min, and total dosage 1000 kGy. The samples were analyzed in a high-resolution transmission electron microscope. The main features observed on the samples, were huge nanotubes of several nanometer long and few nanometer wide, which are capped at one end. It is good to point out, that at this level of irradiation, we were not able to find either onion-like or particle structures throughout the material, as it is usual in similar hexagonal structures. This behavior could be attributed to the level of irradiation used to create the nanotubes under investigation.     

碳钢与不锈钢表面高浓度渗铬法

在氩气气氛下，应用固体渗铬填料法对碳钢、不锈钢作了表面高铬浓度的渗铬处理，探讨了渗铬温度、时间和渗铬组分对渗层表面铬含量、厚度，试样增重和物相组分影响，碳钢、不锈钢的表面渗铬浓度分别达８０－９４ｗｔ％和７０－８２ｗｔ％。     

转炉冶炼20管坯钢生产实践

介绍了20#管坯钢的生产试验工艺，采取了拉碳法脱碳、钢包底吹氩及喂丝、保护浇铸、合理控制拉速等有效措施，解决了生产中存在的质量问题，为下一步的生产提供了理论和实践依据。     

Silicon doped carbon/Cu joints based on amorphous alloy brazing for first wall application

Amorphous ribbon-type filler-metals represent a promising selection for joining heterogeneous materials together. In this work, rapidly solidified ribbon-type Ti based amorphous filler with a melting temperature of 850 °C and a thickness up to 20 μm is used to join silicon doped carbon to pure copper. SEM examinations demonstrate that a high quality brazed joints could be acquired. The brazed seam has a uniform structure and pore free along its entire length. TiC and ZrC are formed near the interface of carbon and filler-metal when the brazing holds enough time. Using very thin Mo and Cu foil (0.2 mm in thickness) as multiple interlayer are very effective to mitigate the thermal stress occurred in the interface between carbon and copper. The shear strength of this carbon-multiple interlayer-copper joint is more than 20 MPa, and the rupture is mainly occurred on the carbon side.     

Equilibrium distribution of water in the two-phase system supercritical carbon dioxide–textile

When natural fibres are dyed in supercritical carbon dioxide, the addition of a small amount of water increases coloration. For a process design it is important to know how much water has to be added to obtain a desired humidity of both textile and carbon dioxide. In this work a thermodynamic model is proposed to calculate the distribution of water over the textile phase and the supercritical phase as a function of pressure and temperature. The phase equilibrium is described with Raoult's law for non-ideal fluids. The absorbed water in the textile is a condensed phase and is modelled here as a non-ideal liquid, using the NRTL-equation. The non-ideality of the supercritical phase is described by a solubility enhancement factor, a new equation derived from statistical thermodynamics. Although the model is applied to cotton, viscose, silk and wool, it can be used for all water absorbing textiles.