高炉铜冷却壁凝固过程数值模拟

在对铜冷却壁砂型 金属型复合铸造条件下的热态工况进行分析的基础上,利用有限元数值模拟的方法首次建立了铸型传热分析对称模型。在模型中对铸型传热系统中的对流、辐射、接触边界条件和凝固潜热进行了处理,利用有限元分析软件ANSYS,分析了紫铜冷却壁的温度场的变化。数值模拟的结果与实际生产相当吻合。     

A computational fluid dynamic analysis of gas and particle flow in flame spraying

The flame spraying process, which is a common industrial thermal spraying application, has been analyzed by means of three-dimensional computational fluid dynamics (CFD) simulations. The process used at the Volvo Aero Corporation for the coating of fan and compressor housings has been modeled. The process uses the Metco 6P torch (Metco, Westbury, NY), which ejects a mixture of acetylene and oxygen at high speed through a ring of 16 orifices to form the flame. A stream of argon gas flowing through an orifice in the center of the ring carries a powder of nickel-covered bentonite through the flame to the spray substrate. The torch is cooled by a flow of air through an outer ring of 9 orifices. The simulation emulated reality closely by including the individual inlets for fuel, cooling air, and injected particles. The gas combustion was simulated as a turbulent, multicomponent chemically reacting flow. The standard, two-equation k-ε turbulence model was used. The chemical reaction rates appeared as source terms in the species transport equations. They were computed from the contributions of the Arrhenius rate expressions and the Magnussen and Hjertager eddy dissipation model. The first simulations included several intermediate chemical substances whose predicted concentration agreed favorably with measurements. Later, more simplified simulations incorporated only the global chemical reaction involving the initial and the final products, with corrections to the thermal properties being made to account for the missing intermediaries. The gas velocity and temperature fields predicted by the later simulations compared satisfactorily to those predicted by the earlier, more elaborate, ones. Therefore, the final simulations, which incorporated injected particles, were conducted employing the simplified model with only the global reaction. An in-house finite difference code was developed to calculate particle properties. Allowance was made for elliptical shapes, phase changes, and internal heat transfer with regard to the composite material. The particle velocities and temperatures predicted by the final simulations compared fairly well with experimental results obtained with the optical DPV2000 system.     

DEPENDENCE OF PREDICTION MODEL OF FORMING LIMIT STRAINS ON FORMING METHOD AND MECHANICAL PROPERTIES OF SHEET METALS

ＤＥＰＥＮＤＥＮＣＥＯＦＰＲＥＤＩＣＴＩＯＮＭＯＤＥＬＯＦＦＯＲＭＩＮＧＬＩＭＩＴＳＴＲＡＩＮＳＯＮＦＯＲＭＩＮＧＭＥＴＨＯＤＡＮＤＭＥＣＨＡＮＩＣＡＬＰＲＯＰＥＲＴＩＥＳＯＦＳＨＥＥＴＭＥＴＡＬＳ①ＺｈｏｕＷｅｉｘｉａｎＤｅｐａｒｔｍｅｎｔｏｆＡｅ...     

射线检测中运动模糊图像的恢复

X射线实时成像检测中,若曝光时间内工件和X射线图像采集设备有相对线性运动,会造成图像运动模糊降质。提出利用运动模糊点扩展函数的频域特征和Hough变换得到模糊图像的运动方向,并将之旋转到水平轴方向,利用差分法求解运动模糊点扩展函数的长度。并用Wiener滤波的方法,恢复降质的图像,取得了较好的效果。     

IDEF0法建立模具CAD／CAM系统的功能模型

本文阐述了 IDEFO 法建立系统功能模型的步骤、方法和意义,IDEFO 法是一种结构化的系统分析方法,最后用一个简单实例加以说明。     

系统失效的分支-界限分析法及其在桁架可靠性分析中的应用

本文首先介绍了系统失效的分支-界限分析法，然后以空间桁架系统为例用分支-界限分析法进行了可靠性分析。系统失效的分支-界限分析法直观、明了，适合对实际工程中的复杂系统进行可靠性分析。     

厚实工作台的铸造工艺

对厚大工作台铸件表面结疤和石墨孔洞缺陷的原因进行了分析，并采取相应措施：采用过滤网挡渣，确保造型、刷涂料、浇注之间有充分的时间间隔，控制涂料的配制和涂刷，控制铁液成分，采用冷铁等，使铸件达到质量要求。     

Thermal spraying of biomaterials

Osteoconductive hydroxyapatite coatings for metallic endoprostheses for hip and knee joint replacement provide a state-of-the-art template for enhanced in-growth of bone cells. However, the high temperature of the plasma jet leads to large scale dehydroxylation and decomposition of the starting powder. A model is being developed to explain the formation of chemically and mechanically inhomogeneous porous calcium phosphate coatings deposited by atmospheric plasma spraying onto titanium alloy substrates. In addition the biofunctionality is being discussed of titania bond coats and their influence on the in vivo performance of hydroxyapatite-titania duplex coating systems.     

新型铝基钢带生产

铝基钢带是一种理想的汽车发动机轴瓦材料，目前我国仍采用块式法生产。文中介绍了国外发达国家广泛采用的先进的带式法新工艺，并重点介绍了一条带式法铝基钢带生产线的工艺特点及设备性能。     

液态铝合金表面张力快速检测新方法与装置

表面张力是液态合金的重要物性参数之一,铝合金表面张力与其变质处理效果及充型能力等质量参数密切相关,研究铸造铝合金表面张力快速检测方法及装置,对于开发铝合金熔炼质量炉前实时评价系统具有非常重要的实际意义.介绍了一种液态铝合金表面张力快速测试的新方法和新装置,新方法以固定时间内吹入被测液体的气泡个数以及气泡在生长过程中内部压差变化为信息参数,通过回归公式求解表面张力.基于该方法研制的表面张力新型测试装置由单片机测控单元、探头及其锁紧和升降机构、供气单元等部分构成.采用新装置可在5 s内测得铝合金表面张力,且具有较高的测试精度.