Mikrostruktur und Eigenschaften lichtbogengespritzter Schichten auf Eisenbasis

Microstructure and properties of Fe‐based wire arc sprayed coatings Innovative iron based feedstocks for wire arc spraying are a promising alternative for conventional carbide reinforced feedstocks for wear applications. Recently the main area of research is focused on improving the properties of deposited functional coatings by varying the wire composition. The influence on the crystalline structure and the dimension of the hard phases in the resulting microstructure is of particular interest in this context. The objective of the investigation is to produce coatings with an amorphous phase, submicron and nanocrystalline structure. The forming of the amorphous phase is influenced by high cooling rates of the molten and partly molten particles impinging on the substrate. Thus, the achieved coatings are characterized by high hardness as well as high corrosion and wear resistance. The present paper introduces iron based coatings produced by wire arc spraying. Due to the application of cored wires with a modified alloy composition the forming of an amorphous phase as well as a submicron‐ and nanocrystalline structure is promoted. The filling of the cored wires are based on FeB with a eutectic composition and is varied by adding Cr₃C₂, FeSi, FeCrC and AlMg. The adding of further elements like Cr, C, Si, Al and Mg should improve the forming of the amorphous phase. The deposited coatings are analyzed regarding to the resulting coating properties and phase composition in connection with the composition of the cored wires. XRD‐analysis’ proved that the Fe‐based coatings contain an amorphous phase.     

Surface tension studies of additives in acrylic resin-based powder coatings using the Wilhelmy balance technique

A modified Wilhelmy balance technique using thin fibers as solid probes has been applied to study the effect of silicone additives in acrylic resin-based powder coatings on the surface tension of non-reactive binder systems. By measuring the temperature dependence of the surface tension in the temperature range between 140 and 180°C, it could be shown that the silicone additives investigated had a very different surface activity in the molten acrylic resin. Due to the high accuracy of the measuring technique and the good reproducibility of the experiments the influence of different additive concentrations on the surface tension was detectable even at very low concentrations (below 1 wt.%).

Compared to the pure powder coating binder which has a surface tension of about 30 mN/m the values decreased between 2–15 mN/m depending on the type of the silicone additive. In addition, the temperature coefficient −(dγ/dT) of the surface tension of the binder melt was changed. In the case of two additives, the surface tension of the powder coating and its temperature coefficient were lowered considerably. This effect of additives is desirable to reach good wetting and leveling of the powder coating.     

Influence of internal stress and extensibility on the exterior durability of wood coatings

Different types of coatings were characterised for: swelling by moisture, moisture permeability, elastic modulus and extensibility. These data were used to calculate maximum internal stress. Internal stress was also measured directly whilst changing temperature and humidity. The stress data were compared to cracking and flaking results in both natural and accelerated weathering tests. Results showed that high levels of stress occur if there is a difference in swelling between coating and wood. In most cases stress relaxation took place rapidly. Comparing maximum stress, extensibility and cracking, a good correlation between these data was found. The ratio between maximum stress and extensibility appeared to be a very good predictor for crack formation.     

Studies on the chemical, physical and mechanical properties of high-solids clearcoats prepared from hydroxyl-terminated isophthalate-based oligoesters and a melamine resin

A series of high-solids (solvent-free) clearcoats was prepared from hydroxyl-terminated isophthalate-based oligoesters and the hexakis(methoxymethylol)melamine resin (HMMM). The oligoesters, which were used as binders, were prepared via a transesterification reaction of dimethyl isophthalate (DI) under various molar ratios R (=mol ratio diols/diester) with a mixture of 1,6-hexanediol (HD) and 2-methyl-1,3-propanediol (MP). Mixtures of the two diols of different composition R_d (=mol ratio HD/MP), were used as well. An attempt was made to investigate and correlate the chemical, physical and mechanical properties of the formulated solvent-free clearcoats to: (a) the amount of the cross-linker (melamine resin); (b) the curing conditions (time and temperature); (c) the synthetic parameters applied in the preparation (via transesterification) of the oligoesters (e.g. excess of the diols in reaction with the DI and the molar ratio between the two diols, the species of the Lewis acid catalyst). The properties of all the new formulated high-solids clearcoats were compared to those of a reference clearcoat and their cross-linking was correlated to their chemical structure and composition as well as to their T_g values. It was found that the R and R_d values applied in the synthesis of the oligoesters (binders) significantly affected the performance of their corresponding clearcoats. More specifically, the clearcoats obtained from binders where 3<R<4, combined an enhanced processability, higher values of non-volatiles (80%) (lower VOC content) and better or comparable chemical, physical and mechanical properties (e.g. impact resistance, gasoline resistance, mar resistance, flexibility and pencil hardness) upon comparison to those of the reference clearcoat.     

Characterization of the wear behavior of thermal sprayed coatings

Friction and wear cause a reduction in quality and properties of materials, especially their surfaces. A wear test is a good method for estimating the wear of components and their durability. This article discusses some wear test methods and results of wear tests on thermal spray composite coatings (particle-and fiber-reinforced).     

Effects of polyvinylchloride films and edible starch coatings on quality aspects of refrigerated Brussels sprouts

To extend shelf life, the effects of polyvinylchloride film (PVC) and edible coatings on quality aspects of refrigerated Brussels sprouts were studied. Starch-based coatings were formulated using glycerol (G), sorbitol (S) or glycerol plus sunflower oil (O). Sprouts so treated as well as uncoated ones were placed on expanded polystyrene trays. Combinations of PVC and coatings (treatments named G-PVC, S-PVC and O-PVC) were also tested. Uncovered trays were maintained as controls. All packages were stored at 0 °C for 42 days and samples were removed every 14 days to determine commercial acceptability, weight loss, surface colour (of sprouts’ heads and bases) and texture. Sprouts in all treatments maintained optimum quality conditions over the first 14 days. At the end of storage, browning of cut zones and losses in weight and firmness were minimised in PVC-packaged sprouts, particularly in G-PVC. Therefore, PVC and G-PVC treatments were selected to evaluate some nutritional quality components. Ascorbic acid and total flavonoid contents remained almost constant while radical scavenging activity increased after 42 days of storage. Thus, PVC and G-PVC treatments showed the best performance for long-term refrigerated storage of Brussels sprouts.     

Degradation profiles of polyester–urethane (hydroxylated polyester/diphenylmethane diisocyanate) and polyester–melamine (hydroxylated polyester/hexamethoxymethylmelamine) coatings: An accelerated weathering study

The successful material performance of coatings depends on the environmental conditions to which they are exposed. The effects of the diol structure and acetoacetylation on the weathering degradation of hydroxylated polyester (HP)/hexamethoxymethylmelamine and HP/diphenylmethane diisocyanate clear coatings were studied. The acetoacetylation of HPs led to better performance for higher application solids than the acetoacetylation of their base counterparts. Weathering degradation profiles were investigated with dynamic mechanical thermal analysis, scanning electron microscopy, and X‐ray photoelectron spectroscopy. The structural variations of the building blocks and acetoacetylation were found to be important for enhancing the stability of coatings at higher application solids. Polyester–urethane coatings were more stable toward weathering than polyester–melamine coatings. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1069–1081, 2005     

Corrosion behavior of Fe‐Si metallic coatings added with NiCrAlY in an environment of fuel oil ashes at 700°C

Electrochemical potentiodynamic polarization curves and immersion tests for 300 h at 700°C in a furnace have been used to evaluate the corrosion resistance of Fe‐Si metallic coatings added with up to 50 wt.% of NiCrAIY. The corrosive environment was fuel oil ashes from a steam generator. The composition of fuel oil ashes includes high content of vanadium, sodium and sulfur. The results obtained show that only the addition of 20 wt.% NiCrAlY to the Fe‐Si coating improves its corrosion resistance. The behavior of all tested coatings is explained by the results obtained from the analysis of every coating using electron microscopy and energy dispersive X‐ray analysis.     

节能涂料在锅炉改造中的应用及推广

通过对节能涂料的原理分析及应用实验数据的对比，显示其较高的节能效率，并可减少炉渣和烟尘的排放量，有一定的环保效益，推广前景广阔。     

Thin films of liquid crystal fumarates and a related acrylate

Five fumarate esters and one acrylate ester have been synthesized and their properties examined. Four of them can be deposited as multilayers by evaporation in vacuo, and three of this group behave as thermotropic smectic liquid crystals. We have attempted to stabilize the homeotropic smectic phase by polymerizing the film using UV light. In two cases we have been successful and have produced films which are resistant to prolonged heating in THF. We infer that these materials are both polymerized and cross linked. They retain their regular layer structure after polymerization, a behaviour which we have demonstrated by X-ray diffraction. We have also attempted to form Langmuir-Blodgett multilayers with these compounds and in four cases have been successful.