预应力钢丝用盘条在斯太尔摩控制冷却线的生产实践

介绍高强度、大直径、低松弛预应力钢丝用高碳钢盘条在标准型斯太尔摩控制冷却线的生产实践。内容包括作业线概况、原料准备、工艺制度及实际结果和分析。     

Formation of the Fe(II)-Fe(III) hydroxysulphate green rust during marine corrosion of steel

Rust layers formed on steel sheet piles immersed 1 m above the mud line for 25 years were analysed by Raman spectroscopy, scanning electron microscopy and elemental X-ray mappings (Fe, S, O). They consist of three main strata, the inner one mainly composed of magnetite, the intermediate one of iron(III) oxyhydroxides and the outer one of hydroxysulphate green rust GR(SO₄²⁻). Simulations of GRs formation in solutions having large [Cl⁻]/[SO₄²⁻] ratios revealed that the hydroxysulphate GR(SO₄²⁻) was obtained instead of the hydroxychloride GR(Cl⁻), as demonstrated by X-ray diffraction and transmission Mössbauer spectroscopy analyses. Measurements of the [S], [Fe] and [Cl] concentrations allowed us to establish that GR(SO₄²⁻) formed along with a drastic impoverishment of the solution in sulphate ions; the [Cl⁻]/[SO₄²⁻] ratio increased from 12 to 240. The GR, acting like a “sulphate pump”, may favour the colonisation of the rust layers by sulphate reducing bacteria.     

Enhanced oxidation of the 9%Cr steel P91 in water vapour containing environments

The short term (∼100 h) oxidation behaviour of the 9%Cr steel P91 was studied at 650 °C in N₂-O₂-H₂O gas mixtures containing a relatively low oxygen level of 1%. The oxidation kinetics were measured thermogravimetrically and the oxide scale growth mechanisms were studied using H₂¹⁸O-tracer with subsequent analyses of oxide scale composition and tracer distribution by MCs⁺-SIMS depth profiling. The corrosion products were additionally characterised by light optical microscopy, SEM-EDX and XRD. It was found that the transition from protective, Cr-rich oxide formation into non-protective mixed oxide scales is governed by the ratio H₂O^(g)/O₂ ratio rather than the absolute level of H₂O^(g). The results of the tracer studies in combination with the data obtained from experiments involving in situ gas changes clearly illustrated that under the prevailing conditions the penetration of water vapour molecules triggers the enhanced oxidation and sustains the high growth rates of the poorly protective Fe-rich oxide scale formed in atmospheres with high H₂O^(g)/O₂ ratios. The experimental observations can be explained if one assumes the scale growth to be governed by a competitive adsorption of oxygen and water vapour molecules on external and internal surfaces of the oxide scales in combination with the formation of a volatile Fe-hydroxide during transient oxidation. The formation of the non-protective Fe-rich oxide scales is suppressed in atmospheres with low H₂O^(g)/O₂ -ratios, and the healing of any such scale is promoted.     

Synergistic inhibition between o-phenanthroline and chloride ion for steel corrosion in sulphuric acid

The corrosion inhibition of cold rolled steel in 0.5 M sulphuric acid in the presence of o-phenanthroline and sodium chloride (NaCl) has been investigated by using weight loss and electrochemical techniques. The experimental data suggest that the inhibition efficiency increases with increasing NaCl concentration in the presence of 0.0002 M o-phenanthroline, but decreases with increasing temperature. A synergistic effect is observed when o-phenanthroline and chloride ions are used together to prevent cold rolled steel corrosion in 0.5 M sulphuric acid. The polarization curves showed that the complex of o-phenanthroline and NaCl acts as a mixed type inhibitor. The experimental results suggested that the presence of chloride ions in the solution stabilized the adsorption of o-phenanthroline molecules on the metal surface and improved the inhibition efficiency of o-phenanthroline. The adsorption of the complex accords with the Langmuir adsorption isotherm. Some thermodynamic parameters such as adsorption heat, adsorption entropy and adsorption free energy have been calculated by employing thermodynamic equations. Kinetic parameters such as apparent activation energy and pre-exponential factor have been calculated and discussed.     

5Cr21Mn9Ni4WNb2N奥氏体耐热钢晶界碳化物

5Cr21Mn_9Ni_4WNb_2N耐热钢锻造后在1200℃以上加热时，NbC聚集成大块，在1200℃以下加热时，NbC薄膜（片）的析出倾向随加热温度降低而增大，1130℃及其以下加热时，粒状和细片状M_(23)C_6随加热温度降低而增多，而且NbC块可作为碳源退化成M_(23)C_6颗粒，过高或过低温度的锻造加热，因晶界NbC块过大或晶界NbC薄膜（片）过多而不利于锻造加工。     

Calculated hardenability for improved consistency of properties in heat treatable engineering steels

Hardenability is one of the most important parameters controlling the heat treated properties of engineering steels. It affects the consistency of response for microstructure, hardness, strength, toughness, and dimensional change (distortion). This study illustrates that a major benefit of controlling hardenability is improving the consistency of dimensional distortion resulting from heat treatment. To facilitate the supply of steels to hardenability limits, especially restricted hardenability, a new technique was developed for the prediction of Jominy hardenability from chemical composition. The technique, termed the “Database Method,” uses measured Jominy hardenability and chemical composition data, contained in a database, to calculate the hardenability for a query composition. Using up to ten known steels, selected from the database with compositions closely matching that of the query steel, a small adjustment is made to the measured hardenability of each known steel allowing for the small difference in composition between the query and chosen steel. The final calculated result for the query steel is taken as the average of the various estimates. The basis of the Database Method is explained, and the advantages are illustrated for selecting engineering grades.     

高速钢变质处理和电磁搅拌的研究现状及展望

变质处理和电磁搅拌是改善钢铁材料组织和性能的重要手段，综述了在高速钢领域变质处理和电磁搅拌的研究现状和进展，表明采用这一工艺技术，将为生产较廉价的高性能铸造高碳高速钢轧辊提供途径，为此还提出今后研究的方向。     

碳钢在含硫介质中的极化行为

采用原油罐罐底水为介质,测定了不同含硫量、PH值以及不同温度下碳钢的极化曲线,分析了各因素对碳钢极化行为的影响。研究结果表明:碳钢在硫含量大于0.2g·L～（-1）、PH值大于9以及一定电位下处于钝化状态,腐蚀电流小;较高温下将大大加速碳钢的腐蚀。     

A model to predict the evolution of pitting corrosion and the pit-to-crack transition incorporating statistically distributed input parameters

A model based on deterministic equations with statistically distributed input parameters has been developed for simulating the evolution of the pit depth distribution at different exposure times and the percentage of pits that transform to stress corrosion cracks. The model has been applied to the specific case of steam turbine disc steel exposed to a range of environments under applied stress. With preliminary fitting at one exposure time, the simulation not only reflects the trends in the experimental measurement but also the model, uniquely, reproduces the statistical variability or “noise” associated with the measurements.     

大平面彩色不锈钢花纹装饰板的制备

采用丝网印刷技术在不锈钢板表面印制花纹图案耐蚀墨膜，采用表面氧化法(INCO法)进行着色，通过控制丝网印刷参数，选择合理的着色液配方和着色时间，获得了大平面的彩色不锈钢花纹装饰板。该方法具有成本低、工艺简单、生产效率高的优点。