Constrained Efficient Global Optimization for Pultrusion Process

Composite materials, as the name indicates, are composed of different materials that yield superior performance as compared to individual components. Pultrusion is one of the most cost-effective manufacturing techniques for producing fiber-reinforced composites with constant cross-sectional profiles. This obviously makes it more attractive for both researchers and practitioners to investigate the optimum process parameters. Validated computer simulations cost less as compared to physical experiments, therefore this makes them an efficient tool for numerical optimization. However, the complexity of the numerical models can still be “expensive” and forces us to use them sparingly. These relatively more complex models can be replaced with “surrogates,” which are less complex and are therefore faster to evaluate representative models. In this article, a previously validated thermochemical simulation of the pultrusion process has shortly been presented. Following this, a new constrained optimization methodology based on a well-known surrogate method, i.e., Kriging, is introduced. Next, a validation case is presented to clarify the working principles of the implementation, which also supports the upcoming main optimization test cases. This design problem involves the design of the heating die with one, two, and three heaters together with the pulling speed. The results show that the proposed methodology is very efficient in finding the optimal process and design parameters.     

The use of boron for thermochemical storage and distribution of solar energy

Boron has been proposed as a candidate for hydrogen production. In this study a process is described in which boron is used as a means to store and transport solar energy from a production site to motor vehicles, where it is used to generate hydrogen and heat. The proposed multi-step fuel cycle includes no carbon as a reducing agent and, therefore, no release of CO₂ to the atmosphere. This process is safe, mostly involving harmless materials and well-understood technologies. It eliminates the distribution, storage, and pumping of hydrogen at the refueling station, and diminishes the amount of hydrogen stored on the vehicle to a minimum. It is shown that the boron reaction with water, performed on-board of a vehicle, has high hydrogen storage capacity based on both volume and mass, compared with other candidate technologies. An energy balance of the entire process predicts that the overall efficiency of converting solar energy to work by the vehicle engine can be about 11%.     

Thermochemical hydrogen production from a two-step solar-driven water-splitting cycle based on cerium oxides

A new thermochemical cycle for H₂ production based on CeO₂/Ce₂O₃ oxides has been successfully demonstrated. It consists of two chemical steps: (1) reduction, 2CeO₂ → Ce₂O₃ + 0.5O₂; (2) hydrolysis, Ce₂O₃ + H₂O → 2CeO₂ + H₂. The thermal reduction of Ce(IV) to Ce(III) (endothermic step) is performed in a solar reactor featuring a controlled inert atmosphere. The feasibility of this first step has been demonstrated and the operating conditions have been defined (T = 2000 °C, P = 100–200 mbar). The hydrogen generation step (water-splitting with Ce(III) oxide) is studied in a fixed bed reactor and the reaction is complete with a fast kinetic in the studied temperature range 400–600 °C. The recovered Ce(IV) oxide is then recycled in first step. In this process, water is the only material input and heat is the only energy input. The only outputs are hydrogen and oxygen, and these two gases are obtained in different steps avoiding a high temperature energy consuming gas-phase separation. Furthermore, pure hydrogen is produced (it is not contaminated by carbon products like CO, CO₂), thus it can be used directly in fuel cells. The results have shown that the cerium oxide two-step thermochemical cycle is a promising process for hydrogen production.     

Modelling and performances of a deep-freezing process using low-grade solar heat

A solar deep-freezing process has been designed. It aims at cooling down a cold box to about −20 °C, using simple flat plate solar collectors operating at 70 °C. This original process involves two cascaded thermochemical systems based on the BaCl₂/ammonia reaction. Its working mode is discontinuous as it alternates between a regeneration mode during daytime and a cold production mode during nighttime. A global dynamic model involving the various system components allows the simulation of the process; it predicts the evolution of the components temperatures and the rates of chemical reactions of the system. It also allows the dimensioning of the system components to maintain a 500 l cold box at −20 °C during the 6 sunniest months of the year under typical Mediterranean weather conditions and provide over 80% of the total yearly cooling needs of this box. This requires a solar collector area of 5.8 m² and 39 kg of reactive salt. The predicted coefficient of performance (COP) is about 0.1 over the year, and the net solar COP, taking into account the collector efficiencies, is 0.05.     

Efficiency analysis of a hybrid copper–chlorine (Cu–Cl) cycle for nuclear-based hydrogen production

The role of the Cu–Cl cycle for thermochemical water decomposition, potentially driven by heat from a nuclear power generation station, in producing hydrogen in a sustainable way is investigated by examining efficiencies. The energy efficiency of the cycle is found to be 45% and the exergy efficiency 10%. The energy and exergy efficiencies of the cycle are observed to vary with temperatures of the reactions and reference-environment, and cycle heat losses. A parametric study is carried out considering several heat losses, reaction and reference-environment temperatures, and component-efficiency scenarios.     

Thermodynamic assessment of a lab-scale experimental copper-chlorine cycle for sustainable hydrogen production

An integrated lab-scale copper-chlorine (Cu-Cl) thermochemical cycle for hydrogen production at the University of Ontario Institute of Technology (UOIT) is presented and analyzed in this paper. In a practical operation of the Cu-Cl cycle, besides the main steps of hydrolysis, thermolysis, electrolysis and drying, the oxidized anolyte (consumed anolyte at the electrolyzer cell) needs to be recycled to be concentrated sufficiently for the electro-chemical process. Recycling of the oxidized anolyte through the separation processes is achieved by distillation of anolyte, drying unit, separation cell, pressure swing distillation and CuCl₂ concentrator. This study examines the thermodynamic performance of all unit operations in the lab-scale Cu-Cl cycle. A process simulation model with Aspen Plus is used to assess the system by energy and exergy analyses. For the specific system design characteristics, the cycle is capable of producing 100 L/h of hydrogen. From the simulation results, the overall energy and exergy efficiencies of the lab-scale Cu-Cl cycle are determined to be 11.6% and 34.9%, respectively. Furthermore, after the thermolysis and hydrolysis reactors, the quench cell and CuCl₂ concentrator have the highest exergy losses with thermal energy transferred through CuCl solidification and water vaporization phase-change processes at relatively high temperature. Additional results of the processes are presented and discussed.     

Future perspectives of thermal energy storage with metal hydrides

Thermochemical energy storage materials have advantage of much higher energy densities compared to latent or sensible heat storage materials. Metal hydrides show good reversibility and cycling stability combined with high enthalpies. They can be used for short and long-term heat storage applications and can increase the overall flexibility and efficiency of solar thermal energy production. Metal hydrides with working temperatures less than 500 °C were in the focus of research and development over the last years. For the new generation of solar thermal energy plants new hydrides materials with working temperatures above 600 °C must be developed and characterized. In addition to thorough research on new metal hydrides, the construction and engineering of heat storage systems at these high temperatures are challenging. Corrosion problems, hydrogen embrittlement and selection of heat transfer fluids are significant topics for future research activities.