Fabrication and properties of low oxygen grade Al2O3 dispersion strengthened copper alloy

The low oxygen grade Al2O3 dispersion strengthened copper alloy without hydrogen-fired expansion was fabricated by the technique of vacuum hot press and hot extrusion. The mechanical and electrical properties measurements and microstructures observation on as-hot extruded, as-cold drawn and as-annealed Cu-Al2O3 alloy were conducted. The results show that the addition of a suitable amount of boron in the alloy can lower the residual free oxygen content and then inhibit the hydrogen-fired expansion. The density, σb, σ0.2, hardness, δ and electrical conductivity of the alloy reach 8.86 g/cm^3 (relative density of 99.6%), 340MPa, 250MPa, HB95,24% and 93%(IACS) respectively after hot extruded with the extrusion ratio of 30:1. Its properties have no change after annealed at 900℃ for 1h. Its strength increases after cold drawing, while its ductility and electrical conductivity drop gradually. Various properties of the cold drawn alloy can recover to those of as-extruded after annealed at 900℃ for 1h without the occurrence of recrystallization.     

Thermal expansion anomaly and spontaneous magnetostriction of Dy2AlFe14Mn2 compound

The structure and magnetic properties of Dy₂AlFe₁₄Mn₂ compound were investigated by X-ray diffractometry and magnetization measurements. Dy₂AlFe₁₄Mn₂ compound has a hexagonal Th₂Ni₁₇-type structure. Zero thermal expansion and negative thermal expansion were found in Dy₂AlFe₁₄Mn₂ compound in the temperature range from 184 to 264 K, and from 264 to 383 K, respectively, by X-ray dilatometry. The spontaneous magnetostrictive deformations from 104 to 400 K were calculated. The results show that the spontaneous volume magnetostrictive deformation increases firstly with increasing temperature, and then decreases with further increasing temperature.     

因瓦合金异质材料焊接工艺的研究

研究了因瓦合金异质材料焊接工艺,通过试验选择了理想的异质焊接材料EZNiFe-1,并且对其焊缝进行了力学性能试验,并制定了合理的焊接方案,最终成功地保证了焊缝的低膨胀特性.     

芯棒位置对冷拔内螺旋凸筋管成型的影响

本文借助于有限元分析软件Marc对冷拔内螺旋凸筋管进行了有限元模拟,分析了芯棒与凹模的轴向相对位置对冷拔内螺旋凸筋管成型的影响.     

Development of low thermal expansion superalloy

Alloy 903 and Alloy 909 are well-known Fe-Co-Ni-Al-Ti-Nb alloys with controlled low thermal expan-sion, but they have some properties that can be improved. To improve stress-accelerated grain boundary oxidation embrittlement of Alloy 903 and instability of theγ phase of alloy 909, two new alloys with good stress-rupture ductility, high creep-rupture strength, high tensile strength at high temperature, and good controlled thermal expansion were developed. These property improvements were accomplished by the combination of optimizing the Fe-Co-Ni ratio of the matrix and stabilizing theγ phase with the addition of aluminum.     

Effect of particle size on thermo-physical properties of SiC_p/Cu composites fabricated by squeeze casting

For the electronic packaging applications, copper matrix composites reinforced with different sized SiC particles (10 μm, 20 μm and 63 μm) were fabricated by squeeze casting technology. And the effect of particle size on their thermo-physical properties was discussed. The composites are free of porosity and the SiC particles are distributed uniformly in the composites. It is found that the mean linear thermal expansion coefficients(20 - 100 ℃ ) of SiCp/Cu composites are in the range of (8.4 - 9.2) × 10-6/℃, and smaller expansion coefficient can be obtained for the composites with finer SiC particles because of the larger restriction in expansion through interfaces. Their thermal conductivities are reduced with the decrease of SiC sizes. This is attributed to the fact that the negative effect of interfacial thermal resistance becomes increasingly dominant as the particles becomes smaller.     

石英砂热膨胀性的研究

以大林砂、围场砂、平潭砂等为研究对象,采用自制的铸造用砂热膨胀性测定仪,分别对不同产地的铸造用砂的随温热膨胀和等温热膨胀进行了测试,对其热膨胀特性进行了研究.结果发现,石英砂的膨胀以热膨胀为主,相变膨胀为辅.膨胀量受加热温度、砂子粒度以及SiO2含量的影响.经700 ℃热再生的石英砂的热膨胀性低于同类新砂.     

三辊轧管机辊形对荒管内扩径值的影响

根据三辊轧管变形的特点,分析了三辊轧管辊形在变形区各段对荒管内扩径值的影响,并进行了实验论证,提出了轧辊台肩和辗轧带母线与出口锥母线的夹角是影响轧后荒管内扩径值的主要因素。     

多孔薄壁扁管连续挤压模的研制

介绍了连续挤压模的生产工艺过程 ,模具主要结构及设计参数 ,分析了生产中存在的问题以及采取的措施 ,充分发挥了连续挤压设备的潜力 ,扩大了产品品种     

利用石墨化膨胀消除球铁皮下气孔的研究

对影响球墨铸铁件皮下气孔的各种因素分析表明,铁液中气体的产生有其必然性,通过减少气体的发生量以防止皮下气孔的方法并不是都能奏效.基于此,提出了利用石墨化膨胀将已经产生的气体排挤出铁液来消除皮下气孔,并用实验进行了验证.