Controlling the calcination process in industrial cement kilns is of particular importance because it affects fuel consumption, pollutant emission and the final cement quality. Therefore, understanding the mechanisms of flow and transport phenomena in the calciner is important for efficient cement production. The main physico-chemical processes taking place in the calciner are coal combustion and the strongly endothermic calcination reaction of the raw materials. In this paper a numerical model and a parametric study are presented of the flow and transport processes taking place in an industrial calciner. The numerical model is based on the solution of the Navier-Stokes equations for the gas flow, and on Lagrangean dynamics for the discrete particles. All necessary mathematical models were developed and incorporated into a computational fluid dynamics model with the influence of turbulence simulated by a two-equation (k-ε) model. Distributions of fluid velocities, temperatures and concentrations of the reactants and products as well as the trajectories of particles and their interaction with the gas phase are calculated. The results of the present parametric study allow estimations to be made and conclusions to be drawn that help in the optimization of a given calciner. 相似文献
The effect of Pd-loading on Pd-NaZSM-5 and Pd-NaMordenite catalysts prepared by ion exchange was studied for methane combustion with excess oxygen (1% CH4, 18% O2, balance N2) in the temperature range 40–500°C. Fresh and calcined samples (3 h, 450°C) showed methane conversions proportional to Pd-loading on Pd-NaZSM-5 catalysts, while conversions decreased with Pd-loading on calcined Pd-NaMordenite catalysts. TOF (number of methane molecules converted per second per Pd2+ ion) for over exchanged Pd-NaZSM5-116 was low as compared to under exchanged Pd-NaZSM5-80 and Pd-NaZSM5-58 samples. Close TOF's were found for the last two samples at 330°C. TOF differences in Pd-NaMordenite catalysts demonstrate the heterogeneity of Pd+2 sites due to structurally nonidentical locations of cations. TOF's appear to be related to Na/Pd ratios in both catalyst types. Apparent activation energies for Pd-NaZSM-5 materials are higher than those for Pd-NaMordenite catalysts. 相似文献
Performance data are presented for methane oxidation on alumina-supported Pd, Pt, and Rh catalysts under both fuel-rich and fuel-lean conditions. Catalyst activity was measured in a micro-scale isothermal reactor at temperatures between 300 and 800 °C. Non-isothermal (near adiabatic) temperature and reaction data were obtained in a full-length (non-differential) sub-scale reactor operating at high pressure (0.9 MPa) and constant inlet temperature, simulating actual reactor operation in catalytic combustion applications.
Under fuel-lean conditions, Pd catalyst was the most active, although deactivation occurred above 650 °C, with reactivation upon cooling. Rh catalyst also deactivated above 750 °C, but did not reactivate. Pt catalyst was active above 600 °C. Fuel-lean reaction products were CO2 and H2O for all three catalysts.
The same catalysts tested under fuel-rich conditions demonstrated much higher activity. In addition, a ‘lightoff’ temperature was found (between 450 and 600 °C), where a stepwise increase in reaction rate was observed. Following ‘lightoff’ partial oxidation products (CO, H2) appeared in the mixture, and their concentration increased with increasing temperature. All three catalysts exhibited this behavior.
High-pressure (0.9 MPa) sub-scale reactor and combustor data are shown, demonstrating the benefits of fuel-rich operation over the catalyst for ultra-low emissions combustion. 相似文献
A synergetic effect in the catalytic activity has been found after palladium introduction in Mn–Al–O systems. The magnitude of the synergetic effect depends on the types of the oxidic manganese species: oxide Mn3O4, spinel (Mn, Mg)[Mn, Al]2O4 or hexaaluminate (Mn, Mg)LaAl11O19. The synergetic effect of Pd and manganese-containing compounds is observed only if palladium is introduced to the low-temperature precursor of the manganese alumina spinel or manganese hexaaluminate. The synergetic effect is not observed when high-temperature samples with formed spinel or hexaaluminate phases are modified with Pd. 相似文献
An unsteady state heat conduction model with a convective boundary condition is proposed for the drying of low-rank, high-porosity coals, such as lignites, during fluidized-bed combustion. The drying front is assumed to be the receding surface of a wet core. The solution technique for this moving boundary problem is based on the heat balance integral approach with immobilization of the moving boundary by a change in space variable. The governing cubic equation describing the drying curve in dimensionless form may be solved easily by the Newton—Raphson method. The model predictions are compared with experimental data for Mississippi lignite with excellent agreement. A correlation for estimation of total drying time is proposed. The temperature profiles obtained may be used for the study of the coupled drying and devolatilization in fluidized-bed combustors. The profiles could also be of importance in the study of formation of fissures/cracks in lignites subjected to intense heating conditions encountered during fluidized-bed combustion. 相似文献
The influence of electrode potential on pentachlorophenol (PCP) oxidation on boron doped diamond (BDD) electrodes in a 0.1 mol L–1 Britton–Robinson buffer (pH 5.5) is described. Controlled potential electrolyses were carried at 0.9, 2.0 and 3.0 V vs Ag/AgCl and the solutions analysed by square wave voltammetry, high performance liquid chromatography, chloride ion selective electrode and spectroscopy in the ultraviolet–visible region. At low positive potential (0.9 V), the formation of an adherent film on the electrode surface involving the transference of 1 electron per PCP molecule was observed. The film was identified as the dimer 2,3,4,5,6-pentachloro-4-pentachlorophenoxy-2,5-cyclohexadienone and the current efficiency was as high as 90%. At potentials close to the onset of O2 evolution (2.0 V), the formation of the corresponding quinone (p-tetrachlorobenzoquinone) was detected at the beginning of the process. This was followed by further oxidation to the hydroxy-benzoquinone with a practically quantitative yield. Electrolyses carried out well into the region of oxygen evolution (3.0 V) lead to the electrochemical combustion of PCP to CO2 and H2O as well as to the release into solution of 5 Cl– ions per PCP molecule destroyed. 相似文献