Advances in titanium metal injection molding

The approaches to production of titanium powder injection molded parts are reviewed. Historically, oxygen levels have been too high for structural use (particularly with the Ti-6Al-4V alloy). However, recent advances in starting powders, binders and sintering facilities now allow oxygen levels in the Ti-6Al-4V alloy to be controlled to about 0.2 wt.% oxygen. This should result in significant expansion of the titanium PIM market place into aerospace, automobiles, surgical instruments, dentistry, communication devices (such as computers and cell phones), knives and guns. __________ Translated from Poroshkovaya Metallurgiya, Vol. 46, No. 5–6 (455), pp. 118–125, 2007.     

Single and combined deactivating effect of alkali metals and HCl on commercial SCR catalysts

Two commercial SCR catalysts, with a nominal W content of about 9 wt.% and a V nominal content of 0.55 and 1.8 wt.%, respectively, were contacted with different amounts of Na and K and with HCl vapours in order to simulate poisoning by species more specifically contained in exhaust gases from MSW combustion. Catalysts were characterised using XRD analysis, SEM/EDX analysis, BET and pore size distribution measurements, NH₃ TPD, TG analysis. Poisoning agents do not cause loss of surface area nor pore occlusion. A significant loss of surface acidity was observed upon alkali metals poisoning whereas a decreasing of vanadium content was observed for the more concentrated catalysts upon HCl poisoning. Catalysts deactivation is proportional to the number of acid sites neutralised by alkali metals adsorbing ammonia in the temperature range typical of SCR process. HCl promotes the formation of new acid sites showing a lower activity compared to the original one.     

基于MSP430的低功耗近距无线图像传输系统设计与实现

近距无线图像传输系统主要用于无线传感器网络中的图像采集、传输、处理和显示,本文设计并实现了一种具有较强实用性的近距无线图像传输系统。采用OV7670图像传感器作为图像数据采集器,高速低功耗的nRF24L01射频模块作为无线收发器,采用MSP430F14916位超低功耗单片机作为微处理器,所构成的系统具有功耗低、图像传输速度快等优点。作者详细阐述了该系统的硬件结构和软件设计。     

Measurement of the heat of fusion of titanium and a titanium alloy (90Ti-6Al-4V) by a microsecond-resolution transient technique

A microsecond-resolution pulse heating technique was used for the measurement of the heat of fusion of titanium and a titanium alloy (90Ti-6Al-4V). The method is based on rapid (50- to 100-s) resistive self-heating of the specimen by a high-current pulse from a capacitor discharge system and measuring, as functions of time, current through the specimen, voltage across the specimen, and radiance of the specimen. Melting of the specimen is manifested by a plateau in the measured radiance. The time integral of the net power absorbed by the specimen during melting yields the heat of fusion. The values obtained for heat of fusion were 272 J · g^–1 (13.0 kJ · mol^–1) for titanium and 286 J · g^–1 for the alloy 90Ti-6Al-4V, with an estimated maximum uncertainty of ±6% in each value.Paper presented at the Second Workshop on Subsecond Thermophysics, September 20–21, 1990, Torino, Italy.     

Stress relaxation behavior of Ti-6Al-4V alloy

1　INTRODUCTIONTi 6Al 4VisoneofthemostimportantTial loys[1,2 ] .Butthisalloyhasbadformabilityforitshighelasticresilience .Therefore ,hotsizingisimpor tant[36 ] .Asthebaseofhotsizing ,thestudyofstressrelaxationhasimportanttheoreticalvalueandpracticalsignificance .Ontheotherhand ,Ti 6Al 4Visusedasfastenermaterialssometimes .Whenthefastenersworkatthetemperaturehigherthanroomtemperature ,stressrelaxationmayresultsinacci dents .Sohowtopreventthestressrelaxationisveryimportant[7] .Uptonow ,…     

3Cr2W8V钢锻件表面裂纹的成因及预防措施

通过对难变形钢3Cr2W8V进行实验,证明了合理地选择锻造工艺参数,也是解决表面裂纹的重要途径之一。     

Study On the Tribological Behavior of the Arc-added Glow Discharge Plasma Non-hydrogen Carburization On Titanium Alloy Surfaces

This paper introduces a new titanium alloys surface strengthening treatment by using the arc-added glow discharge plasmas non-hydrogen carburization technique. High purity and high strength graphite is selected as cooling cathode arc source for supplying carbon atoms and particle, which migrate to the titanium alloy(Ti6Al4V) surface and form modified layer. Thus, the hydrogen embrittlement is avoided while the tfibological behavior of the titanium alloy surface is improved in the respects of anti-friction and anti-wear ability.The tribological behavior of the modified layer under dry sliding against SAE52100 steel was evaluated on a ball-on-disc test rig. The results showed that the modified layer obtained a thickness of 30μm at 980℃, 30minutes. The microhardness of the Ti6Al4V alloy surface attained 936 HV, which was much larger than that of the Ti6AI4V alloy. The Ti6AI4V alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface modified layer experienced much abated adhesion wear and scuffing under the same testing condition. This could be attributed to the carbon dement with different modalities exists in the modified layer.The modified layer showed good friction-reducing and fair anti-wear ability in dry sliding against the steel. Using the SEM,XRD and XPS, the phase structure and morphology of the carburization modified layer was analyzed.     

一种检测电火花加工间隙状态的柔性方法

介绍了一种在数控电火花加工脉冲电源中实现间隙状态检测的柔性方法，具有阈值设置柔性、状态识别准确的特点，巧妙地用一个稳压二极管的钳位作用提高了间隙状态识别的精度，非常适合需经常改变加工参数的加工实验使用。     

Effect of cold spray deposition of a titanium coating on fatigue behavior of a titanium alloy

The deposition of titanium on a titanium alloy substrate is being examined for potential use as a surface treatment for medical prostheses. A Ti6Al4V alloy was coated with pure titanium by cold gas dynamic spraying. Coatings were deposited onto samples with two different surface preparation methods (as-received and grit-blasted). The fatigue life of the as-received and grit-blasted materials, both before and after coating, was measured with a rotating-bend fatigue rig. A 15% reduction in fatigue endurance limit was observed after application of the coating to the as-received substrate, but no significant reduction was observed on its application to the grit-blasted substrate. The reduction in fatigue endurance limit has been related to the substrate-coating interface properties, the elastic modulus, and the residual stress states. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference, (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, 2006.