机械合金化Fe─B非晶合金及纳米合金的形成

在适当条件下机械合金化可以形成急冷法难以得到的单一Ｆｅ６０Ｂ４０非晶合金，而在其他成分内形成亚稳纳米合金。在众多的球磨条件中，球磨机的转速是控制合金化的重要因素，空气中的氧对小颗粒界面产生了强烈的污染作用，从而抑制了原子的相互扩散，难以形成单一的非晶产物。不同球磨条件下的产物含有的非晶相的晶化温度比单一非晶相合金的晶化温度稍高，并且与球磨条件以及成分的关系不大。     

高能球磨AL─Cu合金固态合成反应研究

采用扫描电镜、能谱分析、Ｘ射线衍射和示差扫描量热分析研究了具有较大负混合焓的Ａｌ＿ｘＣｕ＿（１－ｘ）对称扩散系合金的高能球磨固态合成反应。高能球磨时组元晶粒细化达纳米级，造成纳米晶界亚互溶，为室温固态合成反应创造了条件，球磨强度对反应进程影响显著，在ｘ＝０．３～０．７范围内仅形成一种金属间化合物。     

立铣加工过程中的微元铣削力建模分析

针对单纯通过高速切削技术制造某些大型飞机零件过程中,存在难以控制的加工变形和较强表面残余拉应力分布等突出问题,以直齿和螺旋齿立铣加工过程为研究对象,基于微元切削机理,通过对刀齿铣削过程的分析,建立动态铣削加工仿真模型,导出铣削面积、铣削力、主轴扭矩、铣削功率与切削用量的关系.数值模拟结果与试验值较吻合,表明该模型可以实现动态铣削力预测,优化切削用量.     

预制桥面板 ＵＨＰＣ湿接缝的界面受力性能研究

为确定合理的界面间约束与接触关系,采用ＡＢＡＱＵＳ中3种不同的约束与接触关系基于现有试验试件进行模拟,将数值分析结果与试验结果与进行对比分析。研究表明:采用内聚力模型的有限元模型破坏形态与试验结果较为一致,绑定约束次之,而采用接触摩擦模型的有限元模拟结果与试验差别最大;以试验开裂荷载与极限荷载为分析对象,绑定约束与内聚力模型的数值分析结果与试验吻合较好,而接触摩擦模型的数值分析结果与试验差异较大;与绑定约束模型相比,内聚力模型能够较好地模拟试件界面的损伤。因此,当采用ＡＢＡＱＵＳ进行预制桥面板与ＵＨＰＣ湿接缝的界面受力的有限元分析时,宜采用内聚力模型或绑定约束模型,不宜采用接触摩擦模型。     

The statistical modeling of surface roughness in high-speed flat end milling

Surface roughness is one of the most important requirements in machining process. The surface roughness value is a result of the tool wear. When tool wear increase, the surface roughness also increases. The determination of the sufficient cutting parameters is a very important process obtained by means of both minimum surface roughness values and long tool life. The statistical models were developed to predict the surface roughness.This paper presents the development of a statistical model for surface roughness estimation in a high-speed flat end milling process under wet cutting conditions, using machining variables such as spindle speed, feed rate, depth of cut, and step over. First- and second-order models were developed using experimental results of a rotatable central composite design, and assessed by means of various statistical tests. The highest coefficient of correlation (R_adj²) (88%) was obtained with a 10-parameter second-order model. Meanwhile, a time trend was observed in residual values between model predictions and experimental data, reflecting the probable effect of the tool wear on surface roughness. Thus, in order to enhance the estimation capability of the model, another independent variable was included into the model to account for the effect of the tool wear, and the total operating time of the tool was selected as the most suitable variable for this purpose. By inserting this new variable as a linear term into the model, R_adj² was increased to 94% and a good fit was observed between the model predictions and supplementary experimental data.In this study, it was observed that, the order of significance of the main variables is as X₅>X₃>X₄>X₁>X₂ (total machining time, depth of cut, step over, spindle speed and feed rate, respectively).     

立式钻铣床动力头设计与三维造型

多工位钻铣床实现了一台机床对一个零件做不同加工的功能,节省了机床,也缩小了占地面积,同时提高了加工精度和生产率,对工人劳动强度也降低很多。本设计中,钻头的固定采用拉杆式楔形固定,钻头采用套筒及主轴轴面为拉杆的结构,套筒外侧用绝缘胶固定了一个支撑架,钻头的动力由同步齿形带传递到钻头,比起万向轴传递动力要准确且刚性好。动力采用行星轮的传递方式,保证了各工位的同步工作,节省空间,本机构紧凑,各啮合齿轮之间中心距不超过100 mm,因而,用齿轮传动可以满足要求,这样可以用标准件对机床快速装配完工,对缩短加工周期有很大好处。     

Toward A Mechanistic Understanding of Re-Infiltration in Naturally Fractured Reservoirs with Surfactant-Aided Gravity Drainage Process

Surfactant-aided gravity drainage is an improved oil recovery technique for water-invaded zone in fractured carbonate reservoirs, which are mostly oil-wet or mixed-wet rocks. The re-infiltration mechanism in water-invaded zone has a considerable effect on oil vertical movement in gravity drainage processes. In this work, a mechanistic understanding of re-infiltration in surfactant-aided gravity drainage, in comparison to oil–water gravity drainage is presented using an experimentally and numerically validated model. A column model is constructed from three matrix blocks. These blocks are separated from each other by horizontal fractures. A storage tank is considered on top of the model to store depleted oil from matrix blocks. The stacked-blocks model for re-infiltration is validated and verified to simulate water and chemical flooding using a mesh independency study and experimental flooding data in a composite core experiment. Using this model, several analyses are performed to investigate effects of rock and fluid properties, rock saturation functions, wettability alteration, surfactant adsorption, and capillary continuity on re-infiltration.     

烟气成分对湿式电除尘器电晕放电特性的影响

建立单通道线板式湿式电除尘器机理实验台,考察烟气中主要成分(O₂、H₂O和粉尘)对湿式静电除尘器放电特性的影响。随着烟气成分(O₂、H₂O和粉尘)浓度的增加,空间静电场中负电荷密度增加,电场分布均匀性提高,抑制电晕放电,电晕电流降低;随着电压升高,烟气成分对电晕放电的抑制作用减弱。其中,烟气中O₂的体积分数增加引起电晕电流下降的速率不为常数,O₂体积分数小于6%时,下降速率明显减小。烟气中液相水滴附着在电晕线表面引起表面电场畸化,起晕电压降低,击穿电压提高,湿式静电除尘器的工作电压窗口增大。电晕电流与烟气中粉尘浓度呈线性相关关系,粉尘粒径越小对电晕放电的抑制作用越明显。     

湿法脱硫塔一维传热传质性能模型理论与试验

为预测湿法脱硫系统(wet flue gas desulfurization, WFGD)浆液温度,提出湿烟气绝热饱和温度的概念,推导浆液温度与入口烟气温度及含湿量的函数关系。基于预测的浆液温度,建立脱硫塔内液滴运动、热质传递及压差分布一维耦合数学模型;分析脱硫系统三维不均匀性对于模型准确度的影响;用龙格-库塔法对模型进行迭代求解,探讨脱硫塔内主要运行变量(浆液颗粒直径、烟气入口温度及液气比)对传热传质的影响,获得相关参数的一维分布规律。为验证模型的正确性,分别进行现场测试和物模试验。结果表明,预测的浆液温度与现场实测温度有较好的一致性,最大相对误差为4.56%;浆液颗粒直径是影响传热传质的主要因素;颗粒在下降过程中速度迅速衰减,并趋向于最终不变值;烟气温度沿塔高呈指数规律分布。与模型预测温度及压力相比,物模试验温度分布与压力分布的最大相对误差分别为4.72%和6.46%。模型具有较高的准确度,对脱硫塔的设计、运行及SO₂的传质研究有指导意义。     

关于输气管线内衬聚乙烯管可防止其腐蚀的商榷

本文参照德国一实例，即利用多种类型PE衬层，在一定温差及有气体扩散阻挡层和无气体扩散阻挡层的条件下，详细地叙述了高压酸性气体对其进行长期渗透作用的试验。结果显示：水蒸气和腐蚀性气体（如H2S）的渗透作用是不能忽视的，甚至当PE层为5mm时亦有一定渗透性；此外，在衬层底部尚产生了化学腐蚀作用，从而促使人们必须考虑须正确选择PE下边的防腐底层。