Sag in drying coatings: Prediction and real time measurement with particle tracking

Sag is a coating phenomenon characterized by gravity-driven flow after deposition; excessive amounts of sag can lead to coating defects. In this work, a new method for evaluating and quantifying sag is investigated. The motion of micron-sized Lycopodium spores on an inclined coating surface is tracked during drying, and the resulting surface velocity data is used to determine sag length. This in situ particle tracking method is minimally invasive and permits real time measurements. Measured sag lengths and real time surface velocities in aqueous polyvinyl alcohol solution coatings compare well with a theoretical model. The model is also used to develop a predictive sag regime map, which anticipates the extent of sag given coating properties and process-specific parameters. This map also identifies viable processing windows and aids in intelligent coating design given specific process constraints. The predictions of the sag regime map are compared against experimental sag results from polyvinyl alcohol solution coatings as well as four commercial latex paints, revealing good agreement for coatings with Newtonian or ‘Newtonian-like’ rheologies.     

Mechanistic study of drying of alkyd resins using (Z,Z)- and (E,E)-3,6-nonadiene as model substances

The cobalt-catalysed autoxidative drying of alkyd resins was studied using (Z,Z)-3,6-nonadiene and (E,E)-3,6-nonadiene as model compounds. A large number of reaction products were isolated from the autoxidation mixture using HPLC and preparative size exclusion chromatography and identified with ¹H- and ¹³C-NMR. The identified compounds comprised C₉ hydroperoxides, endoperoxides, epoxides, aldehydes and ketones and some other oxidation products. Their chemical structures pointed to three different types of oxidation processes taking place. Besides the main radical autoxidation reaction, evidence was found for photo-sensitized oxidation involving singlet oxygen. Thirdly, epoxidation occurs via peracids or hydroperoxides formed as intermediates. Because of the large number of possible isomers having very similar physical properties, isolation of dimers required considerable effort. Nevertheless, two dimers were isolated and characterized. Their structures indicate crosslinking to occur by recombination of radicals as termination reaction.     

干污泥表面形貌及孔隙分布规律

污泥干燥焚烧以回收其热能的资源化利用正受到越来越多的关注。污泥干燥过程中,孔隙的大小及其分布直接影响污泥中液体及气体的传递过程．进而影响干燥速率。为研究干污泥表面形貌及孔隙分布规律,采用扫描电子显微镜观测了干污泥表面形貌。利用动态氮吸附法测量了干污泥的孔隙大小。利用数理统计方法研究了孔隙分布规律,研究结果表明干污泥的孔隙分布服从对数正态分布。建立了孔隙分布模型,求解了5种干污泥的孔隙分布特征参数,模型计算值与实际测量值吻合较好,均方根误差小于18．2％,所建立的干污泥孔隙分布模型具有一定的通用性及准确性。     

热泵干燥装置的特性方程及其应用分析

以应用最广泛的封闭式热泵干燥装置为例,建立了其SMER计算方程。在此基础上,对SMER随干燥器进口空气温度、干燥器出口空气温度和蒸发器出口空气温度而变化的规律进行了计算和分析。结果表明,其他两个参数一定时,SMER随干燥器出口空气温度上升而降低,随蒸发器出口空气温度上升而增加,但当干燥器进口空气温度取适宜值时,SMER存在最大值。     

低温热泵干燥装置的技术方案分析

低温热泵干燥装置在化学品、食品、药品、农副产品的干燥中具有广泛需要。给出了基本型、真空型和吸附剂型三类低温热泵干燥装置,对其结构、工作原理和特性进行了简要分析。分析表明,在初投资方面,基本型最低,真空型最高;在能源效率方面,真空型最高,基本型最低;吸附剂型在初投资和能源效率方面均居中。上述工作可为低温热泵干燥装置的设计提供较好的参考。     

Controlling the morphology of ceramic and composite powders obtained via spray drying – A review

Spray drying is one of the most convenient methods for drying suspensions (slurries) and for granulation of materials. Spray dried powders have good flowability, narrow size distribution and controllable morphology. Morphology of powder particles (also called granules or microspheres) strongly affects the use and handling of powders. This review discusses the latest research on parameters that affect morphology and size of granules obtained by spray drying: atomization parameters, properties of sprayed slurry, mass transfer etc. The formation of hollow and dense granules is extensively reviewed. Granule size is affected by droplet size, slurry concentration and initial particle size. Morphology mostly depends on size distribution of initial ceramic particles, agglomeration tendency in the slurry and mechanical strength of the shell of a granule during the drying process compared to capillary force of the suspension liquid. Polymer additives (e.g. binders and lubricants) change the properties of granule shell and the evaporation of moisture; thus, polymer additives significantly affect morphology.     

Prediction of cracking within early-age concrete due to thermal, drying and creep behavior

To predict potential early-age cracking after concrete placing, a numerical simulation procedure has been completed based on a micromechanical model and empirical formulas on the property development of young concrete. The numerical model could account for the effects of hydration, moisture transport and creep. Environmental influences, such as removal of formworks, curing conditions and variations of surrounding temperature and relative humidity, have been investigated. In calculating stress field with age caused by these synthetic physical-mechanical processes, three-dimensional finite element and finite difference (3D-FE-FD) methods are combined together.     

Drying-induced stresses in elastic and viscoelastic saturated materials

The paper presents a theoretical analysis of stresses generated during convective drying of kaolin, based on elastic and viscoelastic models. The equations of these models were solved analytically for a cylindrically shaped sample; the distribution and evolution of the radial and circumferential stresses are illustrated in diagrams. The acoustic emission method was used in experimental tests for identification on line of the time period during which the stresses reach their maximal values. A better correlation has been found between the experimental tests and the theoretical predictions obtained on the basis of the viscoelastic model.     

How to study drying shrinkage microcracking in cement-based materials using optical and scanning electron microscopy?

Three different ‘destructive’ microscopy methods were tested on their ability to show drying shrinkage microcracks on a specimen cross-section. The first two were methods in which the microcracks were impregnated with a fluorescent epoxy and examined with fluorescence microscopy. In one method, the impregnation was applied before making the cross-section and in the other after making the cross-section. In the third method, the sample was kept wet constantly and examined in an environmental scanning electron microscope (ESEM). It was concluded that the method in which the dried specimen was impregnated before making the cross-section was the most reliable method to record drying shrinkage microcracks. With this method, it was possible to impregnate the complete drying shrinkage microcrack pattern in the studied cement-based materials from the surface, and there was no risk of recording microcracks introduced by sample preparation.     

DRYING KINETICS DERIVED FROM DIFFUSION EQUATION WITH FLUX-TYPE BOUNDARY CONDITIONS

A novel approach to drying of both hygroscopic and non-hygroscopic capillary - porous materials is presented. The equations for drying kinetics are obtained, based on the analytical solution of the differential equation of diffusion with a boundary condition in the form of the flux. Theoretical drying curves generated form the model solution compare well with experimental literature data for drying of materials with different sorption properties exemplified by wool bobbins, brick slabs and corn kernels.