ELECTROCHEMICAL MACHINING OF CURVILINEAR SURFACES

In this work a theoretical analysis of the ECM process of curvilinear surfaces has been presented. The purpose of this analysis is to predict the shape evolution of the machined object using: a shaping surface of small thickness (flat issue) and a blade of hydrodynamic machine (quasi-three dimensional issue). ECM modeling involves prediction of the machined surface shape evolution and distribution of physical-chemical parameters inside the interelectrode gap. The problem has been solved with the use of an equation of the electrolyte and hydrogen mixture (liquid and gas) flat flow inside the interelectrode gap. After introducing simplifying assumptions for the flow, void fraction distribution and the gap thickness, the equations were solved partly analytically, partly numerically. The obtained solutions for assigned parameters of the machining process are presented graphically in the form of distributions of: static pressure, the mixture flow rate, temperature, void fraction and evolution of the machined surface shape evolution.     

Significance of Dimple Parameters on the Friction of Sliding Surfaces Investigated by Orthogonal Experiments

Surface texturing has proven to be an effective method to improve tribological performance of sliding surfaces. The pattern of microdimples is the most popular surface texture because it is supposed to obtain additional hydrodynamic pressure easily.

In order to evaluate the significance of the dimple parameters, including dimple diameter, depth, and area ratio, to the frictional performance, the dimple patterns with dimple diameter from 50 to 300 μm, dimple depth from 5 to 20 μm, and area ratio from 5 to 20% were manufactured on chromium-coated specimens by through-mask electrochemical micromachining. Experiments were designed using an L ₁₆ (4 ⁵ ) orthogonal array, which contained the above three factors and four levels for each factor. The frictional tests on the above-textured specimens against the specimens of cast iron with oil lubrication were carried out under the contact pressures of 0.2 and 1 MPa and sliding velocities of 0.1 s and 0.5 m/s.

The range analysis showed that the optimum dimple pattern was that with dimple diameter of 100–200 μm, dimple depth of 5–10 μm, and area ratio of 5%, which induced the friction reduction up to 77.6% compared to that of untextured surfaces.

Both the range analysis and analysis of variance suggested that dimple area ratio is the most important parameter influencing friction coefficient under the test condition of this research.     

基于模糊 PID 控制的微位移平台监控系统设计

针对微细电化学加工的加工状况,利用压电陶瓷作为微位移器件,将高性能嵌入式微处理器、大规模可编程逻辑器件以及模糊PID算法应用于微位移平台监控系统的开发,设计并实现了微细加工控制领域的模糊PID微位移平台监控系统。实验结果表明,微位移平台监控系统采用模糊PID控制算法,系统稳态误差明显减小。     

The use of electrochemical noise methods (ENM) to study thick, high impedance coatings

Thick, high impedance organic coatings are those class of coatings used to provide corrosion protection to naval vessels, pipelines, gasoline storage tanks, and other large structures such as bridges and plant structures. These coatings, especially the newest generations now being used in practice, can provide exceptional protection and lifetime of performance such that properly and accurately assessing and differentiating among competing coatings is a very difficult task. The standard protocol of salt fog testing (ASTM B117), immersion testing, and outdoor exposure in a corrosive environment with subjective evaluation of a coating's performance durings and after testing, does not adequatcly rank and predict coating lifetimes for new coating systems, especially for the environmentally compliant coating systems such as powder coatings (especially the thick, fusion bonded epoxy (FBE) coatings used for pipelines), two component epoxy and urethane coatings and waterborne coatings. New, objective test methods are desperately needed by users and manufacturers of coatings. A relatively new electrochemical test procedure, electrochemical noise methods (ENM), as developed by Skerry and Eden, has been shown in our laboratory to be very successful in the ranking and prediction of relative coating performance. We have used the method successfully on naval ship coatings, several pipeline coatings and other related systems, and Skerry has used them successfully on industrial maintenance coatings. We have used these methods in conjunction with electrochemical impedance spectroscopy, d.c. resistance measurements and cyclic salt fog testing of the Prohesion^TM type. In our studies of pipeline coatings, we needed to investigate thermal effects because of their extended range of use temperature. In these studies, we have discovered that electrochemical methods can be used for an in situ measurement of the T_g of coatings in electrolyte immersion. Further, the ‘plasticizing’ effect of aqueous electrolyte absorption as well as its relative irreversibility has been shown. For all coatings studied, ENM provided useful, objective, numerical data which rapidly ranks coatings and provides useful information on the relative lifetime prediction of coatings which may provide up to 30 years of service.     

扩散控制下固定床电化学反应器研究：（Ⅲ）反应器的设计与操作

采用一维反应器模型对扩散控制下固定床电化学反应器的设计进行了详细的讨论，并对反应器的优化操作进行了初步探讨。     

Electrochemical regeneration of Fe2+ in Fenton oxidation processes

This study is to establish optimal conditions for the minimization of iron sludge produced in Fenton oxidation processes by electro-regenerating Fe(2+) with constant potential (CPM) or constant current mode (CCM). Results indicate that the optimal cathodic potential for Fe(2+) regeneration is -0.1 V vs. the saturated calomel electrode (SCE) in terms of current efficiency. Keeping the initial Fe(3+) concentration ([Fe(3+)](0)) constant, the average current density produced at -0.1 V vs. SCE (CPM) is approximately equal to the optimal current density applied in the CCM. The suitable pH range is below the pH value determined by Fe(3+) hydrolysis. As expected, increasing cathode surface area and solution temperature notably increases Fe(2+) regeneration rate. At the optimal potential, the average current density increases linearly with [Fe(3+)](0), exhibiting a slope of 8.48 x 10(-3)(A/m(2))(mg/L)(-1). The average current efficiency varies with [Fe(3+)](0), e.g., 75% and 96-98% at 100 and > or = 500 mg/L [Fe(3+)](0), respectively. Once reaching 75% of Fe(2+) regeneration capacity, further regeneration becomes difficult due to Fe(3+) mass transfer limitation. Fe(2+) can also be effectively regenerated by dissolving iron sludge at low pH (usually 相似文献   

Decolorisation of real textile waste using electrochemical techniques: effect of the chloride concentration

The present paper presents the study of the decolorisation of real textile effluent by constant current electrolysis in a flow-cell using a Ti/Ru(0.3)Ti(0.7)O(2) DSA((R)) type electrode. The effect of increasing the chloride ion concentration on the efficiency of colour removal is discussed. Attempts to perform galvanostatic oxidation (40 and 60mAcm(-2)) on the as-received effluent demonstrate that colour removal and total organic carbon (TOC) removal are limited. If the conductivity of the effluent is increased by adding 0.033molL(-1) Na(2)SO(4), little increase in the extent of colour/TOC removal is observed. However, when Na(2)SO(4) is substituted, stepwise, with NaCl (while maintaining the ionic strength constant) appreciable colour/TOC removal is observed. The study of the effect of increasing the current density demonstrates that total colour removal is possible at high currents. The efficiencies of colour and TOC removal are discussed in terms of the Energy per order (E(EO)/kWhm(-3)order(-1)) and Energy consumption (E(C)/kWhkg(-1)TOC), respectively. Finally, the extent of colour removal is compared to consent levels presented in the literature.     

机械合金化LaNi5-26wt%Mg合金的结构及性能研究

采用X -射线衍射仪 (XRD)、扫描电子显微镜 (SEM)、差热分析仪 (DTA)及电池性能测试仪等研究了机械合金化及热处理等工艺因素对LaNi5 2 6wt%Mg合金的组织形貌、热稳定性及电化学贮氢性能等的影响。结果表明 :经 2 80r/min机械合金化 2 5 0h后 ,样品由镧、镁、镍等非晶和MgNi2 纳米晶(3 1nm)组成 ,颗粒形状为规则的球形或近球形 ,粒径为 0 0 6～ 12 6μm ,其中约有 95 %的颗粒的粒径为0 5～ 2 0 μm。该样品经首次充放电活化时即达到其最大的放电容量 (4 2 0mAh/g) ,具有较好的室温电化学活化特性。经 763K保温 3 5d ,样品由热稳定性较好的具有纳米尺度 (2 4 1nm)的Mg2 NiLa、Mg2 Ni、MgNi2 三相组成。     

镍钴锰酸锂正极材料 LiNi1/3Mn1/3Co1/3O2的制备方法和研究进展

LiNi1/3Co1/3Mn1/3O2很好的构成了LiNiO2/LiCoO2/LiMnO2三类材料的固溶体系,兼容了三种材料的优点且弥补了上述材料作为正极材料的不足,是备受欢迎的锂电池正极材料。详细叙述了该正极材料的结构特征和电化学反应特征及近几年国内外对111型镍钴锰酸锂正极材料的研究进展,介绍了固相法,共沉淀法和溶胶凝胶法等方法的原理和特点,并阐述了掺杂和包覆改性对正极材料电化学性能的影响。     

基于电化学分析法定量检测MicroRNA的生物传感器

就miNA电化学法检测中探针材料选择、信号放大方式、电极传感界面调控以及电化学检测方法在研究辐射对miRNA表达的影响方面的潜在应用等方面进行综述。