国内外锥形双螺杆挤出机发展概况

本文介绍了国内外锥形双螺杆挤出机的发展概况，同时提出了关于国内锥形双螺杆挤出机发展的建议。     

The correlation between porosity characteristics and the crystallographic texture in extruded stabilized aluminium titanate for diesel particulate filter applications

Porous ceramic diesel particulate filters (DPFs) are extruded products that possess macroscopic anisotropic mechanical and thermal properties. This anisotropy is caused by both morphological features (mostly the orientation of porosity) and crystallographic texture. We systematically studied those two aspects in two aluminum titanate ceramic materials of different porosity using mercury porosimetry, gas adsorption, electron microscopy, X-ray diffraction, and X-ray refraction radiography. We found that a lower porosity content implies a larger isotropy of both the crystal texture and the porosity orientation. We also found that, analogous to cordierite, crystallites do align with their axis of negative thermal expansion along the extrusion direction. However, unlike what found for cordierite, the aluminium titanate crystallite form is such that a more pronounced (0 0 2) texture along the extrusion direction implies porosity aligned perpendicular to it.     

挤压蒸煮技术在变性淀粉生产中的应用

主要阐述了挤压加工原理,以及用挤压机作反应器生产氧化、酯化、交联和醚化等多种类型的变性淀粉,并对其相关性质进行了简要分析。认为挤压蒸煮技术是快速、连续生产多种变性淀粉的一种经济可行的方法。     

A comparative study of the effects of three galactomannans on the functionality of extruded pea–rice blends

The present study evaluated the effects of three galactomannans on the physical and nutritional characteristics, and sensory acceptability of pea–rice based extruded products, targeted as nutritional snacks. A base blend of 70:30 pea and rice fortified with guar gum (GG), locust bean gum (LBG) and fenugreek gum (FG), at 5%, 10%, 15% and 20%, was extruded at pre-determined optimum processing conditions. All three gums resulted in good expanded products. Increasing the inclusion levels of gums, however, had no effect (P > 0.05) on the degree of expansion. Addition of 5% GG and LBG reduced (P < 0.05) the hardness, while the inclusion of GG and LBG at levels higher than 5%, and all inclusion levels of FG, increased (P < 0.05) the hardness of extruded products. Relative to other treatments, FG produced extrudates that were harder and crispier. The mean scores of sensory evaluation indicated that all products containing gums up to 15% were within the acceptable range. Extrusion increased (P < 0.001) the soluble fibre content and decreased the insoluble fraction; the magnitude of these changes were greater in GG and FG. The addition of 15% gums in the pea–rice blend reduced (P < 0.05) the glycaemic index to less than 55. Overall, the data suggest that all three galactomannans could be incorporated up to 15% in a pea–rice blend to develop nutritious, organoleptically acceptable, extruded snack products with low glycaemic index.     

Enhanced Strength and Corrosion Resistance of Mg–2Zn–0.6Zr Alloy with Extrusion

The microstructure, mechanical properties and corrosion behavior of Mg–2 Zn–0.6 Zr alloy under the as-cast and asextruded conditions were investigated. Microstructure analysis indicated the remarkable grain refinement by extrusion, as well as notable reductions in volume fraction and size of precipitate phases. As compared with the as-cast alloy, the asextruded alloy exhibited better mechanical performance, especially in yield strength which was promoted from 51 to 194 MPa. Refined grains, dispersive precipitate phases and texture were thought to be the main factors affecting the improved performance in strength. The electrochemical measurement and immersion test revealed the corrosion rate of Mg–2 Zn–0.6 Zr alloy by extrusion decreased from 1.68 to 0.32 mm/year. The reasons for the enhanced corrosion resistance were mainly attributed to the decreased volume fraction and Volta potential of the precipitate phases, the refinement of the grain size, as well as the formation of more protective corrosion film.     

Effects of microwave sintering on the properties of porous hydroxyapatite scaffolds

Microwave sintering was used to process porous hydroxyapatite scaffolds fabricated by the extrusion deposition technique. The effects of microwave sintering on the microstructure, phase composition, degradation, compressive strength and biological properties of the scaffolds were investigated. After rapid sintering, scaffolds with controlled structure, high densification and fine grains were obtained. A significant increase in mechanical strength was observed relative to conventional sintering. The scaffolds (55–60% porosity) microwave sintered at 1200 °C for 30 min exhibited the highest average compressive strength (45.57 MPa). The degradation was determined by immersing the scaffolds in physiological saline and monitoring the Ca²⁺concentration. The results indicated that the microwave-sintered scaffolds possessed higher solubility than conventionally sintered scaffolds, as it released more Ca²⁺ at the same temperature. Furthermore, an in vitro MC3T3-E1 cell culturing study showed significant cell adhesion, distribution, and proliferation in the microwave-sintered scaffolds. These results confirm that microwave sintering has a positive effect on the properties of porous hydroxyapatite scaffolds for bone tissue engineering applications.     

用双螺杆挤出机进行熔体扩链的PUR-T结构与性能研究

以预聚物为扩链剂,用双螺杆挤出机在熔融状态下对热塑性聚氨酯弹性体(PUR—T)进行熔体扩链．用热重分析仪、动态热机械仪、差示扫描量热仪和扫描电镜研究了扩链后PUR—T的形态结构、拉伸性能、回弹性、热降解稳定性、热转变和动态力学性能。结果表明,用双螺杆挤出机进行熔体扩链是可行的,而且扩链后的PUR—T性能较扩链前优异。     

振动作用下异向双螺杆螺槽内熔体行为

采用Tanner方法修正的非线性MaxweⅡ本构方程，对振动力场作用下的聚合物熔体在平行异向双螺杆挤出机螺槽内的行为与响应进行了近似解析研究。分析了不同幂律指数的聚合物熔体在螺槽内的速度分布及其对振动力场的响应。随着幂律指数减小，C型室中上部混合变差，但振动力场使速度场随时间周期性变化，促进了流体界面再取向，进而提高混合效果。     

Additive manufacturing of barium titanate based ceramic heaters with positive temperature coefficient of resistance (PTCR)

Lanthanum/manganese doped barium titanate (BT) based PTCR functional heater elements/structures were fabricated with desirable electrical properties for the first time using Additive Manufacturing (AM). 3D printed components of varying size and shape and prototype honeycomb lattices with high density were achieved through AM. Aqueous, less organic containing (2.5 wt% additives versus 10–30 wt% added typically), eco-friendly ink formulations were developed with suitable rheological properties for 3D printing. For BT prints, the sintered densities of the 3D ceramic parts were found to be >99% TD, highest reported value so far. The microstructure, electrical properties and heating characteristics of the printed PTCR components were studied in detail and their thermal stability evaluated using infrared imaging and benchmarked against commercial PTCR heating element. The heating behaviour of the solid and porous 3D printed components was demonstrated to be similar, paving the way for light weight (?47% reduction in weight) heaters suitable for automotive/aerospace applications and less materials wastage during device fabrication.