MICROSTRUCTURES AND TEXTURES IN COLD-ROLLED ALUMINIUM STRIP

ＭＩＣＲＯＳＴＲＵＣＴＵＲＥＳＡＮＤＴＥＸＴＵＲＥＳＩＮＣＯＬＤＲＯＬＬＥＤＡＬＵＭＩＮＩＵＭＳＴＲＩＰ①ＮｉｅＺｕｏｒｅｎ，ＺｈａｎｇＸｉｎｍｉｎｇ，ＹｉｎＺｈｉｍｉｎＤｅｐａｒｔｍｅｎｔｏｆＭａｔｅｒｉａｌｓＳｃｉｅｎｃｅａｎｄＥｎｇｉｎｅｒｉ...     

铸造工艺CAD软件的开发

充分利用AutoCAD2000的开放特性，采用Autodesk公司提供的功能强大的二次开发软件包ObjectARX2000，以微软公司提供的Vc 6．0为开发工具，将铸造工艺参数制作成Access数据库，与Auto—CAD2000的图形数据库相结合，开发出铸造工艺二维CAD系统。本软件提供工艺向导，易于人机交流，还提供工艺设计教程和相关帮助。在设计过程中的数据将自动保存于数据库，利用这些中间数据迅速自动输出工艺图，工艺卡片。     

EFFECTS OF SPECIFIED BLANK SIZE ON BODY WRINKLING DURING HYDRODYNAMIC DEEP DRAWING OF TAPERED RECTANGULAR BOX

1.~nonHydridapawhcdeepdrawing(HDD)belongstothefieldofsheetmetalfoeingandcanbeaPPliedinthefieldofautomotive,aerospace,drilitaryindustryetc.Ithasbeenrecognizedwidelyintheworld["'j.Fig.Ishowsitsprinciple:TheliqUidthatisfilledinthe~ngdiecavitywillbepressedwhenthepunchgoesdownsothattheeffectoffrictionkeepingandoverflowlubricatingcanbeformed,astherestilt,thefoeinglicitofsheetmetalwillbeimprovedareailvandthegualitVofthefinishedpartswillbeup~ed.BecauseofmanyadvantagesofHDDprocees,ithasbeenwidelys…     

冷拔内螺纹管拉拔力的有限元计算方法

本文基于三维弹塑性大变形有限元分析理论,通过对内螺旋凸筋管冷拔成形过程进行有限元仿真,建立增量步与拉拔力的关系,提出了拉拔力的计算方法.经实验验证,理论计算值与实测值相吻合,可为拉拔模具和工艺参数的设计提供参考.     

Drawing of square twisted wire

The shape of the deformation zone during drawing of square twisted wires is described in this paper. The condition of the stable deformation of the wire is formulated. This condition is satisfied by the constant value of the pitch of the helical surface of the die. The work focuses on the investigation of the influence of the die cone angle on the drawing parameters, in particular on the drawing stress.     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

Pro/E工程剖视图与制图国标不相符合问题的解决方法

利用Pro/E三维模型与二维图形双向关联功能可以快速生成工程图,但由于在视图表达上有些方面不符合我国制图标准而影响其有效使用.本文针对Pro/E制作工程剖视图时所存在的与制图国标不相符合的问题,提出了解决这些问题的方法和技巧.     

油箱壁板裂纹分析

两批油箱壁板在加工完成后,放置一段时间后出现裂纹.通过对故障油箱壁板的裂纹宏观观察、断口的宏微观观察以及裂纹金相分析和材料的性能测试,对壁板裂纹的性质与原因进行了分析.结果表明,两批油箱壁板裂纹的性质均为应力腐蚀开裂,壁板上应力腐蚀裂纹的产生与壁板材料的热处理状态、壁板加工后较高的残余应力以及存放环境中的腐蚀介质有关.     

铸钢件铸造工艺CAD软件的研制与应用

在收集、整理和总结多个版本和厂家的参考材料和手册以及作者多年工作经验的基础上 ,在国产CAXA电子图版的二次开发平台上 ,选用VisualC 语言研制了砂型铸钢件铸造工艺CAD软件。该软件具有图库管理、铸件重量和模数计算、铸造工艺方案和参数选择、冒口系统设计和浇注系统设计等项基本功能 ,对下环铸钢件铸造工艺的计算机辅助设计和生产实践结果表明 ,可以缩短工艺设计周期 ,提高工艺设计水平 ,生产优质铸件。