陶瓷过滤机在尾矿脱水生产中的研究与实践

为了解决后续尾矿的堆存问题,需要对尾矿进行脱水干堆。采用浓密机+陶瓷过滤机进行尾矿脱水,并通过实验及生产实践优化了工艺参数,提高了产能,降低了滤饼水分和脱水成本,为选厂创造了效益。     

立式压滤机在4A沸石分离工序上的试验

利用立式自动压滤机对4A沸石晶化料浆和合格料浆进行了一系列分离洗涤和风干试验,试验结果表明,该设备的洗涤效果不明显,不能用该设备对4A沸石晶化滤饼进行直接洗涤;但是其滤饼水分可以降到15%以下,故可以用在晶化料浆和合格料浆的分离与风干工序上,能大大降低搅洗工序的洗涤水耗和烘干工序的能耗。     

月饼中酸价测定方法的改进

目的建立正己烷超声提取法快速提取月饼中的油脂并检测其酸价。方法采用控制单一变量法,利用超声波和正己烷提取月饼中的油脂,再用加热吹氮技术去除有机溶剂,用指示剂滴定法测定计算月饼的酸值。结果油脂的最佳提取条件为:样品称取量为10g,正己烷为20mL,提取时间为25min,回收率为96%,满足实验要求。提取时间同国标方法中的常温静置浸提法和索氏提取法对比分别缩短了96%和89%。结论该方法操作简单,实验时间短,精密度准确度可靠,适用于月饼中酸价的测定。     

核桃蛋白（肽）粉生产工艺实践

以低温压榨后的核桃饼为原料,通过核桃蛋白(肽)粉制备中试生产线进行工艺实践,并给出了详细工艺参数。核桃饼经亚临界低温逆流萃取后,粕粉中残油为0. 92%,蛋白质含量为54%;经核桃蛋白(肽)粉制备工艺后,蛋白粉中蛋白质含量达80%,肽粉中酸溶性蛋白含量达75%;核桃蛋白粉得率为37%,肽粉得率为17. 5%,即每吨脱脂粕粉可获得核桃蛋白粉370 kg或肽粉175 kg;获得的核桃精炼油、蛋白粉、肽粉、酶解渣粉等可直接应用于功能性食品开发,实现了资源综合利用。     

基于云平台的全自动蛋糕机控制系统设计

为实现蛋糕机设备的网络操作、监控、规划等功能,基于固高科技工业信息平台搭建云技术控制系统,运用GUC-800控制器和上位机系统软件Oto Studio,在IEC61131-3国际编程标准下完成蛋糕机的运动控制和双向数据传输设计,通过云平台网页进行远程监控、远程调试设备状态,完成设备加工状态等的双向数据传输,实现对设备的排产及运维规划,同时通过手机端APP对蛋糕机远程下单,随时取货,这是互联网技术在机械装备应用的一种有益突破并为共享经济提供一种新的可能。     

钻井液纳米颗粒封堵性评价方法研究

目前没有针对纳米封堵剂封堵效果评价的方法。在室内进行评价时,实验结果往往会无法反映出纳米颗粒的封堵作用。在借鉴现有评价方法的基础上,通过对滤失介质的选择和改善,形成了渗透性滤失评价方法。该方法可操作性高,能反映出纳米颗粒的封堵效果,并通过对不同粒径的纳米颗粒封堵效果的评价对该方法进行了验证。该方法对于纳米颗粒的评价和在现场施工中的选择都有一定评价参考作用。      

Modeling of the pressure drop across polydisperse packed beds in cake filtration

Filtration is the separation of solid–liquid mixtures. In this study, we assess the predictive power of Kozeny–Carman model for systems operated at low Reynolds numbers and relatively high pressure drops. We find substantial agreement between the K-C model and experiment only for systems that exhibit tight void size distribution. Dramatic disagreement is observed for particle beds that exhibit wide void size distributions. We propose a modified modeling approach, based on a bimodal void distribution, by introducing two quantities: the fraction of expanded voids and the ratio of void sizes. The simulation results are found to be much more similar to the experimental flow rates than those calculated using the K-C model. The modified model is deemed reliable at predicting the flow behavior, provided that an accurate representation of the void size distribution is available.     

Contact toxicity of filter cake and Triplex powders from Ethiopia against Sitophilus oryzae

Contact toxicity of filter cake and Triplex powders from Ethiopia were evaluated against the rice weevil, Sitophilus oryzae (Linnaeus). The study was aimed at determining the lethal and effective concentrations and times for both powders against S. oryzae. The lethal concentrations for 50 and 99% mortality (LC₅₀ and LC₉₉) of filter cake and Triplex against S. oryzae were determined at 14 d after exposing 10 adults for 12 h to concrete arenas inside Petri dishes treated with filter cake concentrations of 0.5–8 g/m² and Triplex concentrations of 1–9 g/m². Lethal times for 50 and 99% mortality (LT₅₀ and LT₉₉) were determined at 14 d after exposing adults for 1–24 h to 3 g/m² of filter cake and 9 g/m² of Triplex. Effective concentrations (EC₅₀ and EC₉₉) and times (ET₅₀ and ET₉₉) for 50 and 99% reduction of adult progeny production were determined from reduction in adult progeny production relative to production in control treatments at 42 d after exposure to filter cake and Triplex. LC₅₀ and LC₉₉ values for S. oryzae adults were 0.70 and 8.49 g/m², respectively, when exposed to filter cake and 2.27 and 21.38 g/m², respectively, when exposed to Triplex. The corresponding LT₅₀ and LT₉₉ values were 3.13 and 27.21 h, respectively, for filter cake and 4.72 and 38.60 h, respectively, for Triplex. EC₅₀ and EC₉₉ values for progeny reduction were 0.57 and 7.95 g/m², respectively, for filter cake and 2.77 and 18.82 g/m², respectively, for Triplex. The corresponding ET₅₀ and ET₉₉ values were 2.57 and 17.73 h, respectively for filter cake and 3.39 and 24.74 h, respectively, for Triplex. S. oryzae exposed to filter cake produced significantly less number of insect damaged kernels and grain weight loss than those exposed to Triplex. Filter cake was more efficacious against S. oryzae than Triplex.     

Efficacy of filter cake and Triplex powders from Ethiopia against three externally developing stored product insect species

Efficacy of filter cake and Triplex powders was evaluated against the red flour beetle, Tribolium castaneum (Herbst); saw-toothed grain beetle, Oryzaephilus surinamensis (L.); and Indian meal moth, Plodia interpunctella (Hübner). Mortality of T. castaneum and O. surinamensis was determined 14 d after exposing 20 adults to 100 g of maize and wheat treated with 0, 0.3, 0.5, 0.7, 1, 2, and 3 g/kg of filter cake and 0, 0.5, 0.7, 1, 2, 3, 6, 8, and 10 g/kg of Triplex. Adult progeny production was determined at 42 d. Live larvae at 21 d and adults of P. interpunctella that emerged at 42 d were determined by exposing 100 eggs to 0, 0.2, 0.3, 0.5, 0.7, 1, 2, and 3 g/kg of filter cake and 0, 0.3, 0.5, 0.7, 1, 2, 3, 6, and 8 g/kg of Triplex treated maize and wheat. On both grains, 100% mortality of T. castaneum and O. surinamensis adults was observed after exposure to 2–3 and 1–3 g/kg of filter cake, respectively. On wheat, 100% mortality only of O. surinamensis was observed in 2–3 g/kg Triplex treatment. Adult progeny production of T. castaneum and O. surinamensis was completely suppressed on both grains treated with 0.7–3 g/kg of filter cake. Adult progeny production of T. castaneum was completely suppressed at 1–3 g/kg of Triplex treated grains, whereas complete suppression of O. surinamensis was achieved only on maize treated with 2–3 g/kg of Triplex. Both live larvae at 21 d and adults of P. interpunctella that emerged at 42 d were completely suppressed when eggs were exposed to 2–3 and 0.5–3 g/kg filter cake treated maize and wheat, respectively, and on 6–8 and 3 g/kg Triplex treated maize and wheat, respectively. Filter cake was more efficacious compared to Triplex on both grains.