模具钢Cr12MoV精密硬态切削过程刀具磨损

模具钢Cr12Mo V硬态切削过程中,工件材料的高硬度导致了刀具在切削过程中受到剧烈的热力耦合作用,刀具的磨损机制也明显不同于常规的切削过程.本研究以PCBN刀具精密硬态切削模具钢Cr12Mo V过程为对象,分析了刀具前刀面和后刀面的磨损规律,通过元素变化分析得到刀具不同位置的磨损机制;通过揭示不同切削速度和进给量下的刀具磨损规律为合理选择切削参数提供理论依据;研究揭示了切削合力和切削三分力受刀具磨损量的影响机制;通过建立磨损刀具的几何模型,采用有限元仿真软件Deform对不同刀具磨损量下的切削过程进行了仿真分析,得到了刀具磨损对切削温度场的影响机制.     

往复走丝线切割工作液应用现状与分析

介绍电火花线切割加工原理及工作特点,分析市场常见的线切割工作液及其应用。重点分析电火花线切割工作液对加工黄铜性能的影响,提出解决问题的关键,同时提出电火花线切割工作液的发展方向。     

刀具几何角度对高速铣削性能影响的仿真分析

切削力和切削温度是影响刀具耐用度及被加工表面质量的重要因素,其中刀具几何角度在金属切削加工过程中对切屑的形成、切削力的大小以及散热条件等影响很大。因此,合理地选择刀具几何角度对提高刀具使用寿命和生产效率、降低生产成本具有重要意义。以铝合金7075-T651高速铣削为研究对象,借助金属切削工艺软件AdvantEdge对铣削加工进行模拟仿真,得到加工过程中切削力和温度随时间的变化关系,并结合单因素法,分析了不同刀具角度的选择对切削力和切削温度的影响。该结果为高速铣削刀具几何角度的选择提供参考。     

难加工材料细长薄板件的加工

针对难加工材料细长薄板零件的加工特点,设计了这类零件加工的刨削加工工艺方案,探讨了刨削加工方法在细长薄板零件加工中的应用.     

智能井用管线切割工具设计

采用智能完井技术的油井,修井周期长,长年生产的井中积累较多的油垢、胶质等杂物,修井时起出管柱较为困难。在管柱起出遇卡时,常规的切割工具只能对油管进行切割,无法对井下工具的控制管线进行切割。设计了一种专用的管线切割工具。介绍了该工具的结构、工作原理、技术参数、施工工艺。分析了关键结构的强度。通过ANSYS软件对管线剪切模型进行有限元分析,结果表明管线切割工具可承受拉力达800 kN,可对6根不同尺寸多种组合的控制管线进行切割。进行下部管柱打捞过程中,不会有冗杂的管线阻碍打捞作业。     

深井裸眼封隔器分段酸压管柱打捞实践

安岳气田灯影组气藏广泛采用大斜度井/水平井裸眼封隔器分段酸压工艺试油完井,悬挂封隔器及下部管柱被“永久性”留在井下。如果利用原裸眼侧钻,则需要打捞分段酸压管柱至套管鞋以下30 m左右。MX126井和GS121井前期打捞作业历时均超过50 d,打捞效率非常低,主要原因为：悬挂封隔器双向锚定,裸眼封隔器和连接油管埋卡严重且位于大斜度井段,压井后长时间静止埋卡越来越严重;钻井液压井后切割油管受阻,没有完成落鱼切割分段;套磨铣导致封隔器解体,倒扣时落鱼出现多处退扣,倒扣打捞效率低。针对上述问题,优化了打捞技术措施：钻井液压井前,采用泵送径向切割工艺在清水中切割油管,确保切割成功率;采用带压拔出插管循环压井,缩短钻井液浸泡时间,降低次生卡钻风险;优选磨铣工具和打捞工具,优化磨铣工艺和震击解卡打捞工艺,维持落鱼完整性、力求捞出整段被切割落鱼。该技术成功应用于MX146井和GS127井后期的打捞作业,分别用时12 d和5 d。该技术可以显著提高裸眼封隔器分段酸压管柱的打捞效率,具有推广应用价值。     

Machinability of a nickel aluminide intermetallic alloy

This article reports the results of an experimental study on the machinability of a nickel aluminide intermetallic alloy. Machining was conducted at various speeds, and results indicate low material removal rates. Chips collected for each test run were measured for thickness for shear angle calculation and were subsequently observed microscopically. Chip segmentation was observed microscopically, and a fluctuation in the shear angle was evidenced. A parameter characterizing the severity of the machining process, the chip reduction coefficient (K), was calculated from chip thickness measurements. The calculated values ofK were found to be low, indicating a low severity of the metalcutting process. This, however, is in contract with the observed low rates of metal removal and low tool life. Thus, conventional metalcutting characterization parameters require re- examination in terms of machining high-strength materials.     

Mechanism and prediction of failure of diamond films deposited on various substrates by HFCVD

Diamond films were deposited on the WC-Co cemented carbide and Si3N4 ceramic cutting tool substrates by hot-filament-assisted chemical vapour deposition. The adherence property of diamond films was estimated using the critical load (Pcr) in the indentation test. The adhesive strength of diamond films is related to the intermediate layer between the film and the substrate. Poor adhesion of diamond films to polished cemented carbide substrate is owing to the formation of graphite phase in the interface. The adhesion of diamond films deposited on acid etched cemented carbide substrate is improved, and the peeling-off of the films often happens in the loosen layer of WC particles where the cobalt element is nearly removed. The diamond films' adhesion to cemented carbide substrate whose surface layer is decarbonizated is strengthened dramatically because WC phase forms by reaction between the deposited carbon and tungsten in the surface layer of substrates during the deposition of diamond, which results in chemical combination in the film-substrate interface. The adhesion of diamond films to silicon nitride substrate is the firmest due to the formation of chemical combination of the SiC intermediate layer in the interfaces. In the piston-turning application, the diamond-coated Si3N4 ceramic and the cemented carbide cutting tools usually fail in the form of collapsing of edge and cracking or flaking respectively. They have no built-up edge(BUE) as long as coating is intact.As it wears through, BUE develops and the cutting force on it increases 1 - 3 times than that prior to failure. This can predict the failure of diamond-coated cutting tools.     

分析高速走丝线切割在加工中常见问题及应对措施

该文就高速走丝线切割加工中诱发断丝故障发生、影响加工质量的各种非加工参数和不稳定加工状态进行了详细地分析和论述.提出了合理调配皂化液比例、做好加工工艺准备、正确运用操作技巧和科学选取加工材料等有效措施,对降低断丝几率、完善加工方法具有显著效果.     

碳化钽的加入方式对合金结构和性能的影响研究

对TaC加入到合金中的方式进行了研究，结果表明，以固溶体形式加入的合金的WC相和TiC－TaC－WC相较之以单质（TaC）形式加入的合金的WC相和TiC－TaC－WC相有较粗的亚晶结构和较小的微观应变。与此相对应的是，合金亦具有较好的物理力学性能和较长的切削寿命。