Multidisciplinary optimization of gas-quenching process

Distortion as a result of the quenching process is predominantly due to the thermal gradient and phase transformations within the component. Compared with traditional liquid quenching, the thermal boundary conditions during gas quenching are relatively simple to control. By adjusting the gas-quenching furnace pressure, the flow speed, or the spray nozzle configuration, the heat-transfer coefficients can be designed in terms of both the component geometry and the quenching time. The purpose of this research is to apply the optimization methodology to design the gas-quenching process. The design objective is to minimize the distortion caused by quenching. Constraints on the average surface hardness, and its distribution and residual stress are imposed. The heat-transfer coefficients are used as design variables. DEFORM-HT is used to predict material response during quenching. The response surface method is used to obtain the analytical models of the objective function and constraints in terms of the design variables. Once the response surfaces of the objective and constraints are obtained, they are used to search for the optimum heat-transfer coefficients. This process is then used instead of the finite-element analysis. A one-gear blank case study is used to demonstrate the optimization scheme.     

萃取预分离法分离富铕中钇矿新工艺

采用一种新的串级萃取方式--萃取预分离法分离富铕中钇矿的新工艺.原料首先流入十几的三出口预先粗分离工艺,其萃余液La～Gd(TbDy)直接流入Nd/Sm工艺;中间出口流入(Gd)Tb～HoY(Er)Gd～Dy/Ho～LuY细分离工艺;出口负载有机相(Ho)Er～LuY流入Gd～Dy/Ho～LuY的洗涤段.结果表明,新工艺的粗分离工艺将占原料约70%的La～Gd(TbDy)预分离掉,使流入Gd～Dy/Ho～LuY工艺的稀土量减少约70%;由于Gd～Dy/Ho～LuY分组的萃余液GdTbDy含Ho2O3小于0.03%,省去原工艺的GdTbDy/HoY分离;新工艺的处理能力提高30%,酸碱消耗减少20%以上,贵重稀土元素Eu和Tb的存槽量大大减少.     

溶液法制备高接枝率HDPE-g-MAH

用溶液法制备了HDPE -g -MAH,并讨论了单体、引发剂用量、反应温度、反应时间、投料方式等因素对产物接枝率的影响。     

水性聚氨酯材料配方设计技巧

介绍了优选法的0.618法和分数法,对其进行改进创新和原理证明,并应用于生产涂料配方设计中。     

粉末涂料涂装工艺(Ⅰ)

介绍了粉末涂料的几种涂装方法及其原理、特点、应用范围和进展情况，重点介绍了静电粉末涂装方法。     

熔体塔式造粒法生产尿基复混肥

化肥企业生产尿基复混肥对于农业科学施肥、提高肥料利用率、避免环境污染及促进企业产品结构调整都具有十分重要的意义。熔体塔式造粒法生产尿基复混肥较之其它方法优越性更为显著,笔者简要介绍该法的生产机理、工艺流程、技术特点、国内现状及产品市场前景等方面的一些情况。     

优选法在选择刀具角度中的运用

应用优选法确定刀具几何参数,优选得γ=20°,主偏角φ=81°,刃倾角λ=20°,使生产率提高3倍。     

玻璃纤维毡增强热塑性复合片材的研制和应用

本文简要介绍了玻璃纤维毡增强聚丙烯片材的研制，性能和应用。     

Development of the meshless finite volume particle method with exact and efficient calculation of interparticle area

The Finite Volume Particle Method (FVPM) is a meshless method based on a definition of interparticle area which is closely analogous to cell face area in the classical finite volume method. In previous work, the interparticle area has been computed by numerical integration, which is a source of error and is extremely expensive. We show that if the particle weight or kernel function is defined as a discontinuous top-hat function, the particle interaction vectors may be evaluated exactly and efficiently. The new formulation reduces overall computational time by a factor between 6.4 and 8.2. In numerical experiments on a viscous flow with an analytical solution, the method converges under all conditions. Significantly, in contrast with standard FVPM and SPH, error depends on particle size but not on particle overlap (as long as the computational domain is completely covered by particles). The new method is shown to be superior to standard FVPM for shock tube flow and inviscid steady transonic flow. In benchmarking on a viscous multiphase flow application, FVPM with exact interparticle area is shown to be competitive with a mesh-based volume-of-fluid solver in terms of computational time required to resolve the structure of an interface.     

A conservative discontinuous Galerkin scheme for the 2D incompressible Navier–Stokes equations

In this paper we consider a conservative discretization of the two-dimensional incompressible Navier–Stokes equations. We propose an extension of Arakawa’s classical finite difference scheme for fluid flow in the vorticity–stream function formulation to a high order discontinuous Galerkin approximation. In addition, we show numerical simulations that demonstrate the accuracy of the scheme and verify the conservation properties, which are essential for long time integration. Furthermore, we discuss the massively parallel implementation on graphic processing units.