基于加权支持向量机的凸轮升程误差拟合方法

针对凸轮磨削加工过程中存在局部升程误差严重超差的问题,提出了加权支持向量机的凸轮升程误差补偿方法。首先根据圆率的符号判断凸轮升程误差值是否连续,然后建立了不连续点与相邻点之间夹角与加权值的关系。通过加权支持向量机对凸轮升程误差值进行拟合。然后将原始凸轮升程值减去经拟合后的凸轮升程误差值,获得新的凸轮升程值。再根据圆率自动调整加权值的系数,使凸轮升程值光滑点数最大,即获得最优的凸轮升程值。对上述算法进行仿真和编程,经YTM8336-16数控凸轮轴磨床进行磨削验证。实验表明,凸轮升程误差由原来的±0.059 mm降至±0.011 mm,表面粗糙度由Ra0.32μm降至Ra0.25μm,获得良好的效果。     

旋转超声磨削钛合金有限元仿真与试验研究

为了研究固结磨粒磨具的磨料粒度对旋转超声磨削钛合金磨削力的影响,采用随机空间平面切割正六面体的方法构建了具有实际磨粒几何特征的不规则多面体磨粒,并基于虚拟格子法建立了磨粒在磨具端面随机分布的多颗磨粒磨具模型。使用Deform-3D软件构建了三维旋转超声磨削钛合金有限元模型,采用拉格朗日增量算法获得了多颗磨粒磨具旋转超声磨削钛合金Ti6Al4V的磨削力仿真值,得到了磨料粒度对磨削力的影响规律,并通过试验进行了验证。结果表明,旋转超声磨削钛合金磨削力随着磨料粒度的增大而减小,且试验结果和仿真结果具有一致性,说明了多颗磨粒磨具模型、旋转超声磨削有限元模型具有一定的准确性,为多颗磨粒磨具旋转超声磨削的相关研究提供了新的方法。     

铁铕共掺杂的TiO_2空心微球的制备及光催化活性

通过溶胶-凝胶法制备铁铕共掺杂的TiO_2(Fe~(3+)-Eu~(3+)/TiO_2)空心微球,采用XRD、TEM、BET和XPS等对样品进行表征,以亚甲基蓝(MB)的光催化降解为目标反应,评价其光催化活性。结果表明:SiO_2微球表面均匀地包覆了1层TiO_2,超声有利于提高SiO_2@TiO_2复合微球间的分散性,同时也发现煅烧前对SiO_2@TiO_2复合微球进行研磨处理后所得的Fe~(3+)-Eu~(3+)/TiO_2空心微球部分塌陷,而未研磨和煅烧后研磨所得Fe~(3+)-Eu~(3+)/TiO_2空心微球完整性较好。XRD和BET分析表明,Fe~(3+)-Eu~(3+)/TiO_2空心微球为锐钛矿且具有良好的介孔结构,铁铕共掺杂在TiO_2空心微球中产生协同作用,使Fe3+-Eu3+/TiO2空心微球的粒径进一步减小,比表面积增大。当Fe~(3+)的掺杂量为1.0%、Eu~(3+)的掺杂量为0.5%时,Fe~(3+)-Eu~(3+)/TiO_2空心微球的光催化活性最高。     

Ni-金刚石复合涂层的结构优化及基础磨削性能

采用电沉积技术在304不锈钢基体上制备了Ni-金刚石复合涂层。通过金刚石掺入量、加厚镀时间优化了金刚石复合涂层结构,利用球-盘式摩擦磨损试验仪研究了优化后的金刚石复合涂层对不同材料偶件(GCr15、SiC、304不锈钢)的磨削性能。结果表明:金刚石掺入量为1.5g/L时,金刚石上砂均匀且密集;加厚镀15min时,金刚石埋入率约为2/3,附着强度较好,适合磨削加工;GCr15、SiC、304不锈钢3种材料偶件的磨损体积依次减小,分别为:0.353 76mm~3、0.315 90 mm~3、0.194 01 mm~3,金刚石复合涂层对GCr15有较好的磨削性能;金刚石复合涂层磨削GCr15、SiC、304不锈钢均发生了磨粒磨损,此外,GCr15还发生了微弱的化学磨损,不锈钢发生了较明显的化学磨损和粘着磨损。     

Experimental investigations into electric discharge grinding and ultrasonic vibration-assisted electric discharge grinding of Inconel 601

The paper presents experimental investigations into electric discharge grinding (EDG) and ultrasonic vibration-assisted electric discharge grinding (UVAEDG) of Inconel 601. The process parameters selected for both processes were duty cycle, discharge current, pulse on time, grinding wheel speed, work speed, and speed ratio to study their influence on responses like surface roughness (R_a) and material removal rate (MRR). It was found that duty cycle, wheel speed, work speed, discharge current, speed ratio, and pulse duration significantly influenced MRR and R_a. It was inferred that MRR increased with increase in duty cycle, wheel speed, current, work speed, and pulse duration in both EDG and UVAEDG processes. It was also inferred that R_a increased with rise in duty factor, pulse on time, and discharge current in EDG and UVAEDG processes.     

Accurate robotic belt grinding of workpieces with complex geometries using relative calibration techniques

Robotic belt grinding operations are performed by mounting a workpiece to the end effector and commanding it to move along a trajectory while maintaining contact with the belt grinding wheel. A constant contact force throughout the grinding process is necessary to provide a smooth finish on the workpiece, but it is difficult to maintain this force due to a multitude of installation, manipulation, and calibration errors. The following describes a novel methodology for robotic belt grinding, which primarily focuses on system calibration and force control to improve grinding performance. The overall theory is described and experimental results of turbine blade grinding for each step of the methodology are shown.     

改进的蚁群算法在修磨轨迹优化中的应用

提出一种适用于钢坯修磨轨迹优化问题的改进蚁群算法,给出一种修磨轨迹优化问题的实用数学模型。针对蚁群算法对参数敏感的问题,提出用启发信息归一化来解决的办法。仿真实验与初步试用结果表明,经改进蚁群算法优化的修磨轨迹能大幅度减少修磨过程中的空行程。该算法具有一定的理论参考价值和实际意义。     

控制技术在选矿过程中的研究和应用

以东源县深坑选矿磨矿生产过程为背景,针对矿山铁选矿系统,首先介绍了整体控制方案,然后分步介绍了磨矿过程中主要参数的控制方法.采用这种方式后,可以大大提高生产过程的自动化水平,并且达到提高产品品质,提高回收率和台时处理量,降低能耗的目的.     

矿渣粉磨控制系统的设计与实现

根据矿渣粉磨生产工艺特点,设计开发了矿渣粉磨生产集散控制系统,完成了软、硬件系统设计与组态,实现了对生产过程的集中管理和设备的分散控制.现场实际运行证明了该套控制系统的可靠性和有效性.