DESIGN,EXPERIMENTAL AND ECONOMIC EVALUATION OF A COMMERCIAL-TYPE SOLAR DRYER FOR PRODUCTION OF HIGH-QUALITY HAY

Abstract

Design features, development, experimental functional performance and economic evaluation of an energy efficient solar energy dryer for commercial production of high-quality hay and processed forage products are presented. The solar hay dryer consists of an improved solar collector with selective coated aluminum absorber plate and spaced fins, and a drying shed connected to the collector by an insulated duct and having a perforated metal grate floor, swing-away plywood frames and polyethylene curtains for effectively sealing the hay stack, and a crawl space below the floor where a 3-hp in-line centrifugal fan is housed for air circulation by suction. In late August and in early September, 1996, 160 small rectangular bales of alfalfa hay with about 25% bromegrass were successfully dried from 33% initial moisture content to 13%, and from 25% to 11% moisture in 4 and 3 days, respectively, under average weather conditions in Saskatoon, Saskatchewan, Canada. With about 18 m³/min per tonne airflow, 10-15 °C temperature rise above ambit was obtained during peak bright sunshine hours. Relatively high daily average collector Effciency of 76%, high drying effectiveness, drying uniformity, uniform air distribution and tight sealing of the stack were achieved which resulted in an attractive green color of hay, no mold growth on hay, and an overall system drying efficiency of about 79%. Compared to a conventional natural gas drying system or field-drying method, the payback period on extra investment costs recovered through drying cost savings of $3/ t to $6/ t or through over two times higher prices for high-quality hay produced by the solar drying system may be just one or two years, respectively.     

六杆式干草压捆机的参数优化及仿真

建立了六杆式压捆机的运动学和动力学模型,用序列求解法对其进行了求解,并验证了建立的模型和求解方法的正确性。基于遗传算法运用Matlab编制了六杆式压捆机压缩机构的优化程序,对各杆件长度进行了优化,获得了最优参数。在相同工况下,把曲柄滑块式和六杆式压捆机在Adams环境中的运动学和动力学仿真结果进行了对比,验证了同样工况下六杆式压捆机具有省力的特点。     

Types of Oilseed and Adipose Tissue Influence the Composition and Relationships of Polyunsaturated Fatty Acid Biohydrogenation Products in Steers Fed a Grass Hay Diet

The current study evaluated the composition and relationships of polyunsaturated fatty acid biohydrogenation products (PUFA-BHP) from the perirenal (PRF) and subcutaneous fat (SCF) of yearling steers fed a 70 % grass hay diet with concentrates containing either sunflower-seed (SS) or flaxseed (FS). Analysis of variance indicated several groups or families of structurally related FA, and individual FA within these were affected by a number of novel oilseed by fat depot interactions (P < 0.05). Feeding diets containing SS increased the proportions of non-conjugated 18:2 BHP (i.e., atypical dienes, AD) and conjugated linoleic acids (CLA) with the first double bond from carbon 7 to 9, trans-18:1 isomers with double bonds from carbon 6 to 12, and these PUFA-BHP had greater proportions in SCF compared to PRF (P < 0.05). Enrichment of conjugated linolenic acids, AD and CLA isomers with the first double bond in position 11 or 12, and t-18:1 isomers with double bonds from carbon 13 to 16 were achieved by feeding diets containing FS, with PRF having greater proportions than SCF (P < 0.05). Principal component analysis visually confirmed interaction effects on these groups/families of FA, and further confirmed or suggested a number of relationships between PUFA-BHP. Feeding SS or FS in a grass hay diet and exploiting adipose tissue differences, therefore, present unique opportunities to differentially enrich a number of PUFA-BHP which seem to have positive health potential in humans (i.e., t11-18:1, c9,t11-18:2 and c9,t11,c15-18:3).     

COMPARISON OF DRYING LARGE ROUND BALES BY ALTERNATE AIR CONDITIONING METHODS

A comparison was made between alternate air conditioning methods used to dry large round forage bales. Energy consumption durin drying and the final nutritional qualit of the bales were measured durin ti% study. The methods used to increase tge drying potential of the air incfuded using a desiccant to dehumidify the drying air; a gasoline engine to drive the fan and heat the drying air and the use of direct electric heat to increase the temperature of the dr ing air.

The results from the study indicate that the energy consumption was least with the use of a desiccant but the regeneration ma only be economically feasible where waste heat is available to provide tKe enery The gasoline engine was less efficient than the application of electric;. No difference in the nutritional quality of the forage due to heat damage during the drying process was noted.     

Replacing concentrates with a high-quality hay in the starter feed in dairy calves: I. Effects on nutrient intake,growth performance,and blood metabolic profile

Concentrate-rich starter feeds are commonly fed to dairy calves to stimulate early solid feed intake and growth performance; yet, starter feeds lacking in forage fiber may jeopardize gut development. This research primarily aimed to test a complete or partial replacement of concentrates with hay of different qualities in the starter feed on nutrient intake, growth performance, apparent total-tract digestibility (ATTD) of nutrients, and blood metabolites in dairy calves. Immediately after birth, 40 Holstein Friesian calves were randomly allocated to 1 of 4 starter diets, which differed in hay quality and concentrate inclusion [MQH = 100% medium-quality hay, 9.4 MJ of metabolizable energy (ME), 149 g of crude protein (CP), 522 g of neutral detergent fiber (NDF)/kg of dry matter (DM); HQH = 100% high-quality hay, 11.2 MJ of ME, 210 g of CP, 455 g of NDF/kg of DM; MQH⁺C = 30% medium-quality hay + 70% starter concentrate; HQH⁺C = 30% high-quality hay + 70% starter concentrate]. The concentrate consisted mainly of grains, oilseeds, and mineral supplements (13.5 MJ of ME, 193 g of CP, 204 g of NDF/kg of DM). Calves were used in the experiment from d 1 to 99 of life. During the first 4 wk, all calves were fed acidified whole milk ad libitum, and afterward they were gradually weaned from wk 5 to 12. Calves had ad libitum access to their starter diets and water throughout the experiment. Milk, water, and solid feed intake was recorded daily, live weight was measured once a week, and blood samples were collected on d 1, 3, 7, 21, 49, 77, and 91 and analyzed for selected metabolites. The ATTD was measured in wk 14 of life. Total DM intake and daily weight gain of calves were not affected by the starter feed during the first 8 wk of life. However, from wk 9 to 14, calves fed the MQH diet had lower DM, ME, and CP intake and gained less weight than calves from the other experimental groups. Feeding the HQH diet resulted in similar CP and ME intake and growth performance compared with calves receiving diets containing concentrates. Furthermore, feeding the HQH diet improved the ATTD of NDF, resulting in similar ATTD of organic matter with the HQH⁺C and MQH⁺C groups. Interestingly, calves fed the HQH⁺C diet showed less sorting for concentrate, compared with the MQH⁺C group. Concentration of blood metabolites, including glucose, lactate, insulin, nonesterified fatty acids, triglycerides, and total protein, did not differ after the first week of life. However, serum β-hydroxybutyrate was higher in calves fed the HQH diet starting from wk 11. Both groups fed the hay-only diets maintained higher cholesterol levels after weaning compared with the groups fed hay-concentrate mixtures. In conclusion, feeding high-quality hay can fully replace starter concentrates in the feeding of dairy calves without adverse effects on performance during the rearing period, while increasing forage fiber intake and utilization, which enhanced ruminal ketogenesis and cholesterogenesis around weaning. Further research is needed to evaluate long-term effects of feeding high-quality hay on health and development of dairy calves, especially in terms of the observed improvements in ruminal ketogenesis and cholesterogenesis around weaning.     

Hay provision affects 24-h performance of normal and abnormal oral behaviors in individually housed dairy calves

Dairy calves often perform abnormal repetitive behaviors (ARBs) including tongue rolling and nonnutritive oral manipulation (NNOM) when opportunities to perform feeding behaviors are restricted. Many US dairy farms limit access to milk, a well-studied risk factor for ARBs. However, farms also commonly do not feed forage to young calves, and the motor patterns of oral ARBs resemble those necessary for acquiring and chewing solid feed. Our objective was to assess how access to hay from birth influenced time engaged in normal and abnormal oral behaviors across 24 h. Holstein heifer calves were housed individually on sand bedding and fed ad libitum water and grain (control, n = 11) or given additional access to hay (hay, n = 11) from birth. Calves were fed 5.7 to 8.4 L/d (step-up) of milk replacer via a teat. At the start of step-down weaning (50 ± 1 d), all calves were given access to a total mixed ration. Feed and water intake were measured daily. Oral behaviors (eating, ruminating, sucking milk, drinking water, panting, grooming, tongue flicking, tongue rolling, and NNOM) were recorded by direct observation at wk 2, 4, 6, and 8 using 1–0 sampling at 1-min intervals for 24 h. Grain, hay, and water intake increased over time in the preweaning period. One polydipsic calf regularly consumed >10 L of water/d. During weaning, hay calves tended to consume increasingly more total mixed ration, significantly more water, and less grain than control calves. Access to hay led to more observations spent eating solid feed (7% vs. 5%, mean percentage of intervals) and ruminating (24% vs. 16%) during the preweaning period compared with calves fed only grain, though control calves appeared to ruminate in absence of forage to re-chew. Rumination occurred, to a large extent, overnight. Hay calves also spent less time self-grooming (12% vs. 14%), tongue flicking (14% vs. 18%), and performing NNOM (17% vs. 21%) than control calves. Although NNOM peaked around milk feedings, all 3 behaviors were performed throughout the day. Tongue rolling was rare across treatments, as was panting, which occurred most frequently around 1400 h. There were no behavioral differences during weaning (wk 8). Overall, we found that hay provision affected most oral behaviors that calves perform; it promoted natural feeding behaviors and reduced abnormal ones, suggesting hay should be provided. We also found that calves performed other behaviors, including polydipsia, repetitive grooming, and apparent sham rumination, that may suggest a degree of abnormality in these behaviors that has not been previously identified. These results highlight the importance of considering all oral behaviors to better understand calf welfare.     

Forage conservation efficiency and lactation response to bahiagrass conserved as barn-stored hay, outdoor-stored hay, or baleage

A study was conducted to determine the effect of conserving bahiagrass as outdoor-stored hay (OSH), barn-stored hay (BSH), or baleage (BAL) on storage losses and lactation performance by Holstein cows. For baleage production, bahiagrass forage was cut and allowed to dry for 20 h in windrows, baled (1.2 × 1.4 m), and individually wrapped with white stretch film. Forage cut on the same day was dried to hay stage, baled (1.2 × 1.6 m round bales), and stored either outdoors (OSH) or in an enclosed hay barn (BSH). Bales were core sampled and weighed at harvest and again following a 6-mo storage period. At the end of the storage period, 30 multiparous mid-lactation Holstein cows [39.2 ± 5.6 kg of 3.5% fat-corrected milk and 142 ± 27 d in milk (DIM)] were stratified according to milk yield and DIM and randomly assigned to 1 of the 3 forage conservation treatments. Cows were trained to Calan feeding gates and were offered a common partial mixed ration in a 10-d covariate period followed by a 42-d treatment feeding period. Forage dry matter losses were highest for OSH, but were similar between BSH and baleage. Conservation method had little effect on poststorage crude protein levels, but acid detergent fiber and neutral detergent fiber concentrations were higher in OSH than in either BSH or BAL, which resulted in a 12.8% depression in net energy for OSH compared with the other treatments. Dry matter intake (20.5 vs. 22.1 kg/d) and milk yield (28.2 vs. 30.2 kg/d) tended to be lower for OSH than for BSH. Lactation performance was similar between BSH and BAL: 29.6 versus 28.7 kg/d of fat-corrected milk, respectively. No differences in milk composition, feed efficiency, body weight, or body condition score change related to conservation system were observed. In this study, dry matter losses and lactation performance from bahiagrass conserved as baleage were similar to that of similar forage stored indoors as hay, whereas hay stored outside resulted in less satisfactory forage quality.     

Effects of forage presentation and addition of molasses-based liquid feed on dairy calf dietary selection and feed sorting of mixed diets

The objective of this study was to examine the effects of including a molasses-based liquid feed on sorting of a mixed diet of starter and hay, and to compare the nutrient composition of the ration consumed by calves offered hay and starter according to different feed presentations. Holstein bull and heifer calves were exposed for the first 8 wk of life to 1 of 3 feed presentation treatments: (1) starter and hay provided in separate buckets (n = 15), (2) a mixed diet of 80% starter and 20% hay (n = 16), or (3) a mixed diet containing the same ratio of starter and hay, with inclusion of 10% (as-is basis) liquid molasses (n = 14). Calves received 8 L/d of pasteurized waste milk and were weaned over a 10-d period beginning at 42 d of age. Intake was recorded daily and calves were weighed weekly. Fresh and refused feed were sampled on 3 consecutive days during wk 4 and 6 of the preweaning period and wk 8 immediately postweaning. Sorting was assessed through nutrient analysis of the feed samples, with additional sorting indices reflective of sorting for starter and hay components calculated based on weighted averages of individual nutrient intakes as a percent of predicated intakes. Dry matter intake and average daily gain did not differ among treatments. During the preweaning period, addition of molasses to the mixed diet did not affect the extent of feed sorting, with calves provided both mixed diets sorting, on average, in favor of starter and against hay. Postweaning, addition of molasses tended to reduce the extent of feed sorting, although calves on both treatments persisted in sorting for starter and against hay. Across treatments, there was an association between the pre- and postweaning extent of feed sorting, suggesting a degree of individual consistency in sorting behavior. Calves provided starter and hay separately consumed a diet consisting of approximately 18 to 19% hay preweaning and 14% hay postweaning, and generally had greater fiber intake and lower intake of nonfiber carbohydrates compared with calves provided a mixed diet. These results indicate that addition of molasses slightly reduced sorting during the postweaning period only. On average, calves provided both mixed diets sorted their feed in favor of starter and against hay, which mirrored dietary selection exhibited by calves offered hay and starter separately.     

Evaluating effects of providing hay on behavioral development and performance of group-housed dairy calves

Providing access to forage has been shown to influence feeding behavior and non-nutritive oral behavior in individually housed calves, and these effects may be enhanced or altered in calves reared in social housing. We evaluated the effect of hay provision on the behavioral development and performance of group-housed dairy calves. Holstein calves (n = 32) were group-housed (4 calves per group) at 17 ± 3 (mean ± SD) d of age. All calves were provided milk replacer (8 L/d) via an automated milk feeder and pelleted starter and water ad libitum. Pens were randomly assigned to receive either chopped coastal Bermuda grass in buckets adjacent to the starter trough (starter and hay, STH; n = 4 pens), or no additional feed (starter only, ST; n = 4 pens). Calves were weaned through a 10-d stepdown program beginning at 46 d of age. Intake of solid feed and hay were recorded daily, and body weights were measured weekly. The behavior of 2 focal calves per pen was recorded continuously from video for 12 h on 2 consecutive days during each of wk 4, 6, and 7 of life, to measure solid feed intake time, grooming, and pen-directed sucking. Hay provision influenced total feed intake, with calves provided hay having greater total solid feed intake in the week before weaning (0.79 vs. 0.55 kg/d, STH vs. ST, respectively; SE = 0.19). Average daily gain (ADG) was similar during the pre-weaning period but tended to be greater for STH calves during weaning. Calves in pens provided hay also had fewer unrewarded visits to the milk feeder during weaning (12.5 vs. 21.1 visits per 12 h, STH vs. ST, respectively; SE = 3.59) and performed less pen-directed sucking (9.11 vs. 19.3 min per 12 h, STH vs. ST, respectively; SE = 2.86). Self-grooming time and bout characteristics evolved differently between treatments over time, with pens of calves provided hay having a greater increase in frequency and duration of self-grooming bouts during weaning. Overall, we found that providing hay to pre-weaned calves resulted in behavioral and performance benefits, including greater total feed intake and reductions in pen-directed sucking, suggesting that access to hay may improve calf welfare.