Effect of surface nucleation on isothermal crystallization kinetics: Theory, simulation and experiment

Surface nucleation of poly(l/d-lactide) at the interface with aluminum was studied by performing isothermal DSC analysis of amorphous samples of varying thickness between 100 °C and 130 °C. To ensure complete wetting of the aluminum surface, a hot melt laminating process was used to prepare the samples. Theoretical aspects of surface crystallization kinetics were explored and the resulting model was compared with the results of Monte-Carlo simulations. Three stages of surface crystallization were identified depending on the growth geometry: (1) impingement-free growth, (2) increasingly laterally-constrained transverse growth, and (3) interstitial growth. By fitting the Monte-Carlo simulation to the experimental half-times of crystallization the surface nucleation concentration and the bulk nucleation rate was estimated at 4 different temperatures. It was found that both surface nucleation concentration and the bulk nucleation concentration decrease with increasing crystallization temperature.     

1,3,5-苯三甲酸衍生物类新型成核剂的合成及应用研究

合成了新型成核剂1,3,5-苯三甲酸三（环己胺）（BTCA-TCHA）,研究了该成核剂对等规聚丙烯力学性能、结晶行为和熔融行为的影响。结果表明,成核剂BTCA-TCHA可明显改善等规聚丙烯的力学性能和光学性能,并可以大幅度提高结晶峰温度。当BTCA-TCHA添加量为0.2 %时,等规聚丙烯的拉伸强度和弯曲模量可分别提高9.72 %和12.4 %,雾度降低53.5 %。当降温速率为20 ℃/min时,添加BTCA-TCHA的等规聚丙烯的结晶峰温度可从空白样的114.6 ℃提高到126.8 ℃。BTCA-TCHA的性能与传统的山梨醇类成核剂Millad 3988基本接近。     

Mechanical and thermal characteristics and morphology of polyamide 6/isotactic polypropylene blends in the presence of a β‐nucleating agent

The mechanical and thermal characteristics and morphology of polyamide 6 (PA6)/isotactic polypropylene (iPP) blends (10/90 w/w) prepared with different processing procedures and incorporated with an aryl amide nucleating agent, a kind of β‐nucleating agent (β‐NA) for iPP, were investigated. The yield strength and flexural modulus of the blends decreased as β‐NA was introduced into the blends, whereas the impact strength and elongation at break improved. The crystalline structures of the blends closely depended on (1) the processing conditions and (2) competition between the β‐nucleating effect of β‐NA and the α‐nucleating effect of PA6 for iPP. Scanning electron microscopy, differential scanning calorimetry, and X‐ray diffraction were adopted to reveal the microstructures of the blends. At a low β‐NA content (<0.1 wt %), the α‐phase iPP dominated the blends, whereas the relative content of the β‐phase iPP increased remarkably when the β‐NA content was not less than 0.1 wt %. The processing conditions also showed profound influences on the supermolecular structures of iPP; this resulted in different mechanical properties of the blends. As for PA6, the crystallization behavior and crystalline structure did not exhibit obvious changes, but PA6 did play an important role in the epitaxial crystallization of iPP on PA6. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Polymorphism in a metallocenic isotactic polypropylene as revealed by means of FTIR spectroscopy: Influence of the processing conditions

The polymorphic structure in specimens of a metallocenic isotactic polypropylene, processed under different conditions, has been studied by means of wide‐angle X‐ray scattering (WAXS), differential scanning calorimetry (DSC), and Fourier transform infrared spectroscopy (FTIR). The proportions of the different polymorphs have been evaluated, and the influence of the processing parameters (nucleating agents, cooling rate, and nature of the surface of the molds) has been analyzed. The combination of WAXS, DSC, and FTIR results confirms the adequacy of this last technique to obtain quantitative information about the competition between the crystalline phases of polypropylene. It has also been proved that the nature of the mold can enhance considerably the activity of beta‐nucleating agents. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Structure and properties of poly(butylene succinate) filled with lignin: A case of lignosulfonate

A new kind of blend material was prepared by the incorporation of lignosulfonate calcium (LS), as the filler, into biodegradable poly(butylene succinate) (PBS), as the polymeric matrix, with the process of melt mixing and subsequent compression molding. The nucleation of LS improved the crystalline properties of the PBS component in the blends. Combined with the rigidity nature of the LS filler, the Young's modulus values of the blends were enhanced. Furthermore, the introduction of LS in this biodegradable polyester slightly increased the hydrophilicity of the blends, shown as higher values of water uptake at equilibrium; this might facilitate the biodegradation of hydrophobic polyesters. Consequently, this study opened one way of enhancing the rigidity and decreasing the cost of biodegradable PBS‐based polymeric plastics. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Modeling evidence in support of coagulative nucleation theory

An extensive lumped model was developed for emulsion polymerization. It incorporated all of the complex processes: aqueous‐phase radical balances for all radical species arising from initiator decomposition and from exit; determination of radical number inside the particles by balance among rates of radical entry into, exit from, and termination inside the particles; determination of the monomer concentration inside the particles and in the aqueous phase by a thermodynamic equation; and particle formation by micellar, homogeneous, and coagulative nucleation. Model validation was done for the system with styrene (monomer), potassium persulfate (initiator), and sodium dodeceyl sulfate (emulsifier) and for the variables, which included the duration of nucleation, conversion at the end of nucleation, and total number of particles formed. The validation process revealed that coagulation during nucleation needed to be included in the model, even for emulsifier concentrations above the critical micelle concentration. The model predictions were in good quantitative agreement with the experimental data. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Mechanism of seeded dispersion polymerization of methyl methacrylate using submicron polystyrene seed particles

Submicron polystyrene (PS) latex particles were used as seed in seeded dispersion polymerization of methyl methacrylate (MMA) to investigate the particle nucleation and aggregation behavior in this type of polymerization. The PS seed particles were located and tracked during the reaction using a refractive index matching technique. The number of PS seed particles present in the poly(methyl methacrylate) (PMMA) particles was investigated in detail throughout the reaction. The change in the distribution of PMMA particle populations containing different numbers of seed particles indicated that intensive nucleation and aggregation occurred during the early stage of the reaction until a transition point of 8.7% conversion was attained under the reaction conditions studied. The size of the large particles at this point was around 1 μm. These particles were regarded as mature particles that did not aggregate with other mature particles. Meanwhile, immature particle were still generated continuously from the continuous phase. These immature particles could not survive the aggregation process to grow to become mature particle, but instead, were captured by the mature particles. Therefore, the total number of the mature particles remained constant from this point until the end of the reaction. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The effect of specific β‐nucleation on morphology and mechanical behavior of isotactic polypropylene

The commercial grade of isotactic polypropylene was modified by a specific β‐nucleating agent in a broad concentration range. The supermolecular structure of the specimens prepared by injection molding was characterized by X‐ray scattering and correlated with mechanical behavior. It was found that at a critical nucleant concentration of 0.03 wt % the content of the β‐modification virtually reaches a saturation level. With further addition of the nucleant, the β‐phase content increases only slightly. The long period passes through a distinct maximum at the same nucleant concentration. This singularity in structure remarkably correlates with a minimum of the yield stress and maxima of strain at break and fracture toughness. Such general behavior is also reflected in the correlation between the β‐phase concentration and fracture toughness profiles along the injection‐molded bars. It is suggested that in the critically nucleated material an optimum thickness of the amorphous interlayer with connecting chains between the β‐crystallites is established, rendering the material the highest possible ductility and toughness. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1174–1184, 2002     

Activity of a β‐nucleating agent for isotactic polypropylene and its influence on polymorphic transitions

The influence of a nonpigmenting β‐nucleating additive in the crystallization of isotactic polypropylene (iPP) is investigated by differential scanning calorimetry and X‐ray diffraction. It is found that this additive induces the formation of a very high level of the trigonal modification of iPP. The crystallization and melting behavior of the nucleated systems are studied as a function of the cooling and heating rates and the control of the final temperature during the cooling process. The nucleating agent exerts an important effect on the crystallization temperatures and the polymorphic transitions of iPP, delaying the β–α recrystallization process through an increase in the stability of the trigonal crystals. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 531–539, 2002     

Effect of DAG on milk fat TAG crystallization

The effect of milk fat and standard DAG on the crystallization behavior of milk fat TAG (MF-TAG) was investigated. When milk fat DAG were added to MF-TAG at the 0.1 wt% level, crystallization was delayed. Racemic purity was shown to be an important factor in the ability of DAG to influence TAG crystallization. Only sn-1,2 isomers of blends of MF-TAG with 0.1 wt% of the racemic mixtures of dipalmitin and diolein increased the activation free energy barrier to MF-TAG nucleation (ΔG _c ) and delayed the subsequent crystallization process by increasing the crystallization induction time (τ_SFC) determined from solid fat content-time measurements. Although crystallization kinetics were affected, the properties of the resulting network structures remained unchanged upon addition of milk fat minor components at the 0.1 wt% level