Fabrication process of smooth functionally graded materials through a real-time inline control of the component ratio

Functionally graded materials (FGMs) play an essential role in tissue engineering because of their satisfactory histocompatibility and excellent mechanical performance. While traditional manufacturing methods allow production of simple FGMs, precise control of composition and customized property at transition between the dissimilar materials is still a challenge. Here, an extrusion-based functionally graded additive manufacturing (FGAM) platform was developed to generate smooth graded parts by thrusting out monolithic cylindrical filaments with high viscosity. Furthermore, the rheological properties, hydrodynamic behavior, and mixed homogeneity of the non-Newtonian fluids were studied. Therefore, the appropriate solid contents, alternative energy-efficient mixers, and optimized printing parameters were proved to be beneficial for an outstanding deposition effect of the suspension. Ultimately, an object with smooth gradient was successfully manufactured. The validity of this strategy was verified via optical microscopy combined with an image processing method to gauge homogeneity and a scanning electron microscope to investigate graded composition and microstructure.     

DMS2015-33: Generative interface structure design for supporting existing objects

Increasing availability of high quality 3D printing devices and services now enable ordinary people to create, edit and repair products for their custom needs. However, an effective use of current 3D modeling and design software is still a challenge for most novice users. In this work, we introduce a new computational method to automatically generate an organic interface structure that allows existing objects to be statically supported within a prescribed physical environment. Taking the digital model of the environment and a set of points that the generated structure should touch as an input, our biologically inspired growth algorithm automatically produces a support structure that when physically fabricated helps keep the target object in the desired position and orientation. The proposed growth algorithm uses an attractor based form generation process based on the space colonization algorithm and introduces a novel target attractor concept. Moreover, obstacle avoidance, symmetrical growth, smoothing and sketch modification techniques have been developed to adapt the nature inspired growth algorithm into a design tool that is interactive with the design space. We present the details of our technique and illustrate its use on a collection of examples from different categories.     

A3菌产絮凝剂培养动力学及靛蓝废水脱色研究

从土壤中筛选出1株产微生物絮凝剂的菌株A3,利用均匀设计安排试验,用曲线拟合创建数学模型的方法研究了其产絮凝剂的培养基条件和利用A3菌产絮凝剂对靛蓝废水进行脱色处理,获得A3菌最佳絮凝剂生产条件和最佳靛蓝废水脱色工艺.结果表明,A3菌产絮凝剂的最佳培养条件为葡萄糖添加量2.2%、酵母膏添加量0.51%、pH 7.6、温...     

基于开源LAMP架构的Web打印技术

通过对现有B/S架构打印方法进行分析对比,针对它们的缺陷提出了一种基于开源LAMP架构的跨平台、精确、有效的Web打印新技术,并详细介绍了其原理,最后给出了具体的实现方法.     

Part Orientation Optimization in Three Dimensional Printing

Part orientation is one of the important factors in manufacturing with three dimensional printing (3DP) of rapid prototyping system. The minimum building time, being achieved by the part’s minimum building height and minimum width in 3DP’s y direction, is set as the objective of optimizing the part orientation. Genetic algorithm is adopted to find the minimum building height of parts and then ergodic searching is used to get the minimum width of part in y direction. A corresponding program for optimizing pa...     

Ultraprecise 3D Printed Graphene Aerogel Microlattices on Tape for Micro Sensors and E-Skin

3D printed graphene aerogels hold promise for flexible sensing fields due to their flexibility, low density, conductivity, and piezo-resistivity. However, low printing accuracy/fidelity and stochastic porous networks have hindered both sensing performance and device miniaturization. Here, printable graphene oxide (GO) inks are formulated through modulating oxygen functional groups, which allows printing of self-standing 3D graphene oxide aerogel microlattice (GOAL) with an ultra-high printing resolution of 70 µm. The reduced GOAL (RGOAL) is then stuck onto the adhesive tape as a facile and large-scale strategy to adapt their functionalities into target applications. Benefiting from the printing resolution of 70 µm, RGOAL tape shows better performance and data readability when used as micro sensors and robot e-skin. By adjusting the molecular structure of GO, the research realizes regulation of rheological properties of GO hydrogel and the 3D printing of lightweight and ultra-precision RGOAL, improves the sensing accuracy of graphene aerogel electronic devices and realizes the device miniaturization, expanding the application of graphene aerogel devices to a broader field such as micro robots, which is beyond the reach of previous reports.     

Femtosecond Laser 4D Printing of Light-Driven Intelligent Micromachines

Intelligent micromachines that respond to external light stimuli have a broad range of potential applications, such as microbots, biomedicine, and adaptive optics. However, artificial light-driven intelligent micromachines with a low actuation threshold, rapid responsiveness, and designable and precise 3D transformation capability remain unachievable to date. Here, a single-material and one-step 4D printing strategy are proposed to enable the nanomanufacturing of agile and low-threshold light-driven 3D micromachines with programmable shape-morphing characteristics. The as-developed carbon nanotube-doped composite hydrogel simultaneously enhanced the light absorption, thermal conductivity, and mechanical modulus of the crosslinked network, thus significantly increasing the light sensitivity and response speed of micromachines. Moreover, the structural design and assembly of asymmetric microscale mechanical metamaterial unit cells enable the highly efficient additive nanomanufacturing of 3D shape-morphable micromachines with large dynamic modulation and spatiotemporal controllability. Using this strategy, the world's smallest artificial beating heart with programmable light-stimulus responsiveness for the cardiac cycle is successfully printed. This 4D printing method paves the way for the construction of multifunctional intelligent micromachines for bionics, drug delivery, integrated microsystems, and other fields.     

Flexible Transparent Bifunctional Capacitive Sensors with Superior Areal Capacitance and Sensing Capability based on PEDOT:PSS/MXene/Ag Grid Hybrid Electrodes

Flexible transparent supercapacitors (FTSs) have aroused considerable attention. Nonetheless, balancing energy storage capability and transparency remains challenging. Herein, a new type of FTSs with both excellent energy storage and superior transparency is developed based on PEDOT:PSS/MXene/Ag grid ternary hybrid electrodes. The hybrid electrodes can synergistically utilize the high optoelectronic properties of Ag grids, the excellent capacitive performance of MXenes, and the superior chemical stability of PEDOT:PSS, thus, simultaneously demonstrating excellent optoelectronic properties (T: ≈89%, R_s: ≈39 Ω sq⁻¹), high areal specific capacitance, superior mechanical softness, and excellent anti-oxidation capability. Due to the excellent comprehensive performances of the hybrid electrodes, the resulting FTSs exhibit both high optical transparency (≈71% and ≈60%) and large areal specific capacitance (≈3.7 and ≈12 mF cm⁻²) besides superior energy storage capacity (P: 200.93, E: 0.24 µWh cm⁻²). Notably, the FTSs show not only excellent energy storage but also exceptional sensing capability, viable for human activity recognition. This is the first time to achieve FTSs that combine high transparency, excellent energy storage and good sensing all-in-one, which make them stand out from conventional flexible supercapacitors and promising for next-generation smart flexible energy storage devices.     

3D Printing Thermally Stable High-Performance Polymers Based on a Dual Curing Mechanism

High-performance polymers are an important class of materials that are used in challenging conditions, such as in aerospace applications. Until now, 3D printing based on stereolithography processes can not be performed due to a lack of suitable materials. There is report on new materials and printing compositions that enable 3D printing of objects having extremely high thermal resistance, with Tg of 283 °C and excellent mechanical properties. The printing is performed by a low-cost Digital Light Processing printer, and the formulation is based on a dual-cure mechanism, photo, and thermal process. The main components are a molecule that has both epoxy and acrylate groups, alkylated melamine that enables a high degree of crosslinking, and a soluble precursor of silica. The resulting objects are made of hybrid materials, in which the silicon is present in the polymeric backbone and partly as silica enforcement particles.     

Formation Theory and Printability of Photocurable Hydrogel for 3D Bioprinting

Bio-ink has gradually transited from ionic-crosslinking to photocrosslinking due to photocurable bio-hydrogel having good formability and biocompatibility. It is very important to understand and quantify the crosslinking process of photocurable hydrogels, otherwise, bioprinting cannot be standardized and scalable. However, there are few studies on hydrogel formation process and its photocrosslinking behavior which cannot be accurately predicted. Herein, the photoinitiated radical polymerized bio-hydrogels are taken as an example to establish the formation theory. Three typical crosslinking reactions are first distinguished. It is further proposed that not all double-bonds consumed during crosslinking contributeequally to polymerization. Then the concept of effective double-bond conversion (EDBC) is elicited. Deriving from EDBC, several important formation indices are defined. According to theory, it is predicted that slow crosslinking can improve the crosslinking degree. Furthermore, based on the slow crosslinking effect, a new strategy of projection-based 3D printing (PBP) is proposed, which significantly improved printing quality and efficiency. Overall, this work will fill the gap in hydrogel's formation theory, making it possible to accurately quantify the formation process.