Advances in titanium metal injection molding

The approaches to production of titanium powder injection molded parts are reviewed. Historically, oxygen levels have been too high for structural use (particularly with the Ti-6Al-4V alloy). However, recent advances in starting powders, binders and sintering facilities now allow oxygen levels in the Ti-6Al-4V alloy to be controlled to about 0.2 wt.% oxygen. This should result in significant expansion of the titanium PIM market place into aerospace, automobiles, surgical instruments, dentistry, communication devices (such as computers and cell phones), knives and guns. __________ Translated from Poroshkovaya Metallurgiya, Vol. 46, No. 5–6 (455), pp. 118–125, 2007.     

Preparation of ultra fine nickel-copper bimetallic powder for BME-MLCC

The preparation of ultra fine nickel-copper bimetallic powder with two-stage chemical reduction method was investigated. Reductive sugar and hydrazine hydrate were employed as reducing agent in different reductive stage, respectively. Reaction of CuSO₄·5H₂O with reductive sugar at 70 °C gives cuprous oxide and copper particles, then as-prepared mixture and nickelous hydroxide were reduced by hydrazine hydrate, and nickel-copper powder having excellent dispersibility was prepared. Influences of nickel added on composition and dispersibility of powder were studied. TG/DTG/DTA of nickel-copper powder, which is stable in room temperature, were discussed with thermal analyzer. Relation of nickel content to oxidation temperature was investigated. Ni-Cu bimetallic powder particles have a fully coated structure when nickel content is up to 30%. As-prepared nickel-copper powder was applied in base metal electrode-multilayer ceramic capacitor (BME-MLCC). The end termination has high adhesion force, fairly good densification, low resistivity, excellent solderibility behavior and resistance behavior to soldering.     

激光熔覆用钴基合金粉末的研究

对激光熔覆用WFLC－11钴基合金粉末的激光熔覆工艺和熔覆层性能进行了研究，获得了WFLC－11钴基合金粉末激光熔覆层厚度与最小比能量关系曲线和熔覆层的组织、高温硬度等性能数据，为选择和使用WFLC－11钴基合金粉末提供了依据。     

激光焊接超细基胎体金刚石薄壁钻

采用激光焊接超细预合金粉胎体，开发了新的薄壁钻产品，通过对与现有的产品工艺、性能测试以及实际使用分析对比，结果表明：激光焊接与普通钎焊相比结合强度提高2－3倍，克服了胎体脱落问题，胎体耐磨性提高了50％－120％，其中轴向磨损速率提高1．2倍；钻削速度提高30．4％，工矿适应性增加，使用寿命提高25％－108％。     

TiAl基合金粉末爆炸烧结特性常数的测算

本文测算了自蔓延高温合成TiAl基合金粉末的爆炸烧结特性常数值：γ＝1．44，lgβ＝25．25，并为试验证实，这为获取大尺寸TiAl基合金提供了理论依据。     

添加高速钢粉对烧结钢组织与性能的影响

研究了添加高速钢粉对烧结钢组织与性能的影响。实验结果表明，含２０％高速钢的烧结钢综合力学性能最好；添加高速钢粉能导致烧结钢密度减小的冲击韧性降低，当高速钢含量增中时，硬度随之增加，烧结钢中残余奥氏体和马氏体的含量与高速钢的含量呈线性关系。烧结钢中的马氏体显微硬度很高，它主要原高速钢粒子和原铁粒子的连接区域形成。     

粉末冶金压机的应用与进展

简要介绍了当前国内以压制方法生产粉末冶金零件的企业所用压机的基本情况；国内粉末冶金压机生产与开发状况；现代国外知名品牌压机的技术特点与最新发展；分析和总结。     

The magnetic applications choice among ferrite ceramics,metallic strips,or metal powder cores

Iron-based metallic strip materials such as iron, silicon-iron, and amorphous metal are used for low frequency (50–60 Hz. line) power applications. Low-loss Nickel-based alloys as high permeability strip or insulated powder cores are the choices for stable, low-level higher frequency applications. Iron-based powder cores offer low cost as power supply filter chokes. Ceramic ferrites combine highest frequency operation with low cost and reduced component size as transformers and chokes in telecommunication and high frequency power supply applications.     

Three-Dimensional Solution and Experimental Confirmation for the Electric Resistivity Testing of Surface-Breaking Defects in Green-State Powder Metallurgy Compacts

This paper investigates electrostatic voltage distributions around a surface-breaking flaw due to an injected current of known strength. The direct 3-D solution of the voltage behavior over the flawed surface is obtained numerically by the use of a boundary integral formulation. A novel iteration method is applied to solve the resulting electrostatic integral equation for the unknown surface voltage distribution. In addition to investigating the sensitivity of different flaw sizes to the observed surface voltage distribution, important issues such as suitable probe spacing and current flow orientation are studied. For sufficiently small surface-breaking flaws, a simple image source model is developed to evaluate the voltage response of hairline cracks. The model is tested by comparing it with the developed numerical solution. Experiments aimed at establishing the validity of the modeling approach show remarkable agreement with the theoretical model.     

一种固化河湖底泥重金属的改良方法

重金属在河湖底泥中的积聚已成为我国的一大环境问题,通过及时妥善的技术处理,可以避免重金属对环境的二次污染。基于生石灰降低底泥含水量,锯末灰初步固化,采用水泥和矿粉+水泥2种方式对生石灰-锯末灰固化后的污泥进一步固化的方法,对天津西青区某河流污染底泥开展试验。基于原子吸收分光法对试验样品进行重金属浸出浓度分析,比较水泥和矿粉+水泥固化2种方法的固化效果。研究表明,当生石灰掺入比为9%,养护2 d 时,污泥的含水率明显降低。锯末灰掺入比10% 、水泥掺入比20%、矿粉换掺水泥40%时,底泥中的 Ni²⁺ 、 Hg²⁺ 、 Pb²⁺ 、 Cd²⁺ 4种超标重金属浸出浓度分别降低71.61%、84.85%、58.49%、77.78%,均满足相关技术规范要求。为检验固化土的种植效果,选用牛筋草和牛繁缕2种植物进行室内60 d种植试验,发现2种植物的光合作用、根部发育、生长速度都很正常。结果表明生石灰掺入比9%、锯末灰掺入比10%、水泥掺入比20%、矿粉换掺水泥40%的固化方案得到的固化土可用于绿化种植。