Oxidation behaviour of Fe–40 at.-% Al intermetallics with Li or Cu additions at high temperature

Fe–40?at.-% Al intermetallics with the addition of Li (1 and 3?at.-%) and Cu (3 and 5?at.-%) were produced using standard casting techniques. The oxidation behaviour was obtained using thermogravimetric analyses in an atmosphere of 99.99% oxygen at 800, 900, 1000, and 1100°C. The oxidation product layers on the top and cross-sectional views were characterised using SEM and energy-dispersive X-ray spectroscopy mapping. The different alumina phases can produce a double layer with different mechanical and chemical properties. The results showed that the addition of 1% Li assisted the activation of the oxide production at 1000 and 1100°C, while the rest of the third element additions slightly modified the oxidation resistance.     

Analysis of unbound materials in carbon‐black‐filled NR vulcanizates

Extraction of unbound materials from carbon‐black‐filled natural rubber (NR) vulcanizates with different cure systems was studied using various solvents with different dielectric constants of n‐hexane, toluene, THF, acetone, and acetonitrile. The extraction was performed at room temperature and 40°C for 2 days and in the boiling solvent for 8 h. Amounts of extracted materials from the NR vulcanizates increase by increasing the temperature. Amounts of extracted materials from the NR vulcanizates with n‐hexane, toluene, and THF are more than those with acetone and acetonitrile. Amounts of extracted materials from the NR vulcanizate with a high crosslink density are less than those from the NR vulcanizate with a low one. Thermogravimetric analysis of the NR vulcanizates before and after the extraction were carried out to investigate components of the extracted materials. It was found that there were polymer components and metal complexes, as well as organic matters with a low molecular weight in the extracted materials. Abilities of the solvents to extract unbound materials from the NR vulcanizates were discussed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1995–2005, 1999     

Synthesis,characterization and thermal properties of novel epoxy/expandable graphite composites

Epoxy resins are widely used as coatings, adhesives and primers and in semiconductor encapsulation. A requirement that has recently gained importance is that of flame resistance, and imparting flame retardancy to epoxy resins has attracted much attention. Expandable graphite (EG) can improve flame‐retardant properties of polymers. Due to poor compatibility between polymer matrix and EG, flame‐retardant performance will be impaired. EG can be functionalized using a coupling agent. This gives rise to covalent bonding between organic and inorganic phases. This will improve the compatibility between filler and polymer to enhance the thermal stability of composites. X‐ray photoelectron spectroscopy was used to characterize the functionalizing reaction between coupling agent and EG. Thermogravimetric analysis (TGA) and integral procedural decomposition temperature (IPDT) were used to calculate the thermal stability of composites. The results show that functionalized EG can improve the thermal stability of the composites. TGA/mass spectroscopy (MS) shows that the amount of toxic gases liberated from the composites is less than that from pure epoxy. Novel epoxy/EG composites were prepared successfully via the sol–gel method. The results of TGA, IPDT and TGA/MS showed that functionalized EG can enhance the thermal stability of composites and can suppress the production of toxic gases. The composite materials could provide a safer choice. Copyright © 2009 Society of Chemical Industry     

Synthesis and nonlinear optical properties of a novel polyurethane containing cyanovinylthiophene with enhanced thermal stability of dipole alignment for electro‐optic applications

Stabilization of electrically induced dipole alignment is one of the important criteria in the development of nonlinear optical (NLO) polymers for electro‐optic device applications. Polyurethanes for NLO applications have attracted attention because of their high thermal stability due to hydrogen bonding. In the work reported here, we designed and synthesized a new type of NLO polyurethane, in which the pendant NLO chromophores are part of the polymer backbone. This mid‐type NLO polymer is expected to have the merits of both main‐chain and side‐chain NLO polymers, namely stable dipole alignment and good solubility. 1‐[3,4‐Di‐(2‐hydroxyethoxy)phenyl]‐2‐(2‐thienyl)ethene was prepared and condensed with 3,3′‐dimethoxy‐4,4′‐biphenylenediisocyanate to yield a polyurethane. This polyurethane was reacted with tetracyanoethylene to give a novel Y‐type polyurethane (7) containing 1‐(3,4‐dioxyphenyl)‐2‐[5‐(1,2,2‐tricyanovinyl)‐2‐thienyl]ethenes as NLO chromophores, which constitute part of the polymer backbone. Polyurethane 7 is soluble in common organic solvents such as N,N‐dimethylformamide and dimethylsulfoxide. It shows a thermal stability up to 280 °C from thermogravimetric analysis with a glass transition temperature obtained from differential scanning calorimetry of ca 162 °C. The second harmonic generation (SHG) coefficient (d₃₃) of a poled polymer film of he polyurethane at 1560 nm fundamental wavelength is ca 1.11 × 10^?18 C. Polymer 7 exhibits an enhanced thermal stability and no significant SHG decay is observed below 150 °C, which is acceptable for NLO device applications. Copyright © 2009 Society of Chemical Industry     

Probing effects of alternately‐embedded phenoxy phenyl lateral groups on properties of novel aromatic poly(ether‐urea)s

A new class of alternate aromatic poly(ether‐urea)s having bulky phenoxy phenyl lateral groups was prepared by the reaction of 2,2′‐bis[(p‐phenoxy phenyl)]‐4,4′‐diaminodiphenyl ether (PPAPE) with two diisocyanates, isophorone diisocyanate and 2,4‐tolylene diisocyanate. The limited viscosity values as well as M _n and M _w values of the resulting polymers were determined. The resulting poly(ether‐urea)s could be easily cast into optically‐transparent, flexible, and light color films. The cut‐off wavelength values and the percentage of transmittance at 800 nm were found to be at about 415 nm and 85%, respectively. PPAPE‐derived poly(ether‐urea)s showed a low‐crystallinity and had excellent solubility in polar organic solvents. T_onset, T_g, T_d5%, and T_d10% values of the PPAPE‐derived polymers measured from their DSC and TGA thermograms were up to 270, 280, 315, and 340°C, respectively. Surface morphology of the resulted poly(ether‐urea)s were also evaluated by their scanning electron microscopy images. Excellent organo‐solubility, satisfactory film quality, moderate T_g values, and good thermal stability make this class of poly (ether‐urea)s promising high‐performance polymeric materials. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation,intermolecular motion,and thermal properties of thiodiphenyl epoxy

The thiodiphenyl epoxy (THEP) was prepared by the 4,4′‐thiodiphenol (THDOL) and the epichlorohydrin (ECH) without using any NaOH or KOH catalysts. The THEP possessed weak hydrogen bonding in the cured THEP/DGEBA system. The intermolecular motion parameters k and q were 0.26 and ?168.5, respectively, which determined by the Gordon‐Taylor and Kwei equations. The soft sulfide linkage (? S? ) of the THEP degraded at lower temperature than cured DGEBA material, and further to form various thermal stable sulfate derivative chars. The char yields increased from 11.43 to 25.94 wt % and from 0.65 to 1.04 wt % in the nitrogen and air, respectively. Introduction of the THEP into the DGEBA could provide the antioxidation thermal property and improve the thermal stability of the DGEBA epoxy in the air. In the air atmosphere, the activation energies of the second thermal degradation were increased from 66.67 to 103.42 kJ/mol. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Fire‐retardant copolymer of acrylonitrile with O,O‐diethyl‐O‐allyl thiophosphate

A novel halogen‐free flame retardant, O,O‐diethyl‐O‐allyl thiophosphate (DATP), which simultaneously contained phosphorus and sulfur, was synthesized through a simple method. The structure of DATP was characterized by Fourier transform infrared spectroscopy, ¹H‐NMR, and mass spectroscopy. The flame‐retardant copolymer was obtained by the free‐radical copolymerization of DATP with acrylonitrile. The flammability and thermal degradation characteristics of the copolymer were assayed by limiting oxygen index measurement, thermogravimetric analysis, and differential scanning calorimetry. The results show that the incorporation of a small percentage of DATP into the copolymer had a significant effect on the retarding combustion of the copolymer, with the limiting oxygen index of the copolymer reaching 28.5% and the char yield being 68.63 wt % at 554°C. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis,characterization, and thermal degradation kinetics of the copolymer poly(4‐methoxybenzyl methacrylate‐co‐isobornyl methacrylate)

A copolymer of 4‐methoxybenzyl methacrylate and isobornyl methacrylate was synthesized by atom transfer radical polymerization. The structure of poly(4‐methoxybenzyl methacrylate‐co‐isobornyl methacrylate) was confirmed by means of Fourier transform infrared, ¹H‐NMR, and ¹³C‐NMR techniques. The molecular weight distribution values of the copolymer were determined with gel permeation chromatography. The number‐average molecular weight and polydispersity index values of poly(4‐methoxybenzyl methacrylate‐co‐isobornyl methacrylate) were found to be 12,500 and 1.5, respectively. The kinetics of the thermal degradation of the copolymer was investigated with thermogravimetric analysis at different heating rates. The activation energy values obtained with the Kissinger, Flynn–Wall–Ozawa, and Tang methods were determined to be 166.38, 167.54, and 167.47 kJ/mol, respectively. Different integral and differential methods were used, and the results were compared with these values. Doyle approximation was also used for comparing the experimental results to master plots. An analysis of the experimental results suggested that the reaction mechanism was an R₁ deceleration type in the conversion range studied. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of the Hierarchical Structure in Poly(propylene)/Clay Composites on their Thermal Stability: From Single‐ to Multi‐Step Degradation Processes

Composites with several hierarchical structures were prepared by using different clays, compatibilizers, and PPs. TGA showed that the thermal stability of the composites can be strongly improved, under either inert or thermo‐oxidative conditions, depending on the type of clay and its morphology. Drastic increases in the temperature of the maximum rate of weight loss (ΔT_peak ≈ 170 °C) under thermo‐oxidative conditions were observed depending on the clay dispersion. Furthermore, some composites had a complex multi‐step degradation behavior instead of a single‐step process related with different clay morphologies that can be present simultaneously. Finally, it was concluded that the TGA has a higher sensitivity toward the composite morphology than the mechanical properties.

     

Synthesis,spectral, thermal,and chelation potentials of polymeric hydrazone based on 2,4‐dihydroxy benzophenone

A chelating polymer, poly(2,4‐dihydroxy benzophenone hydrazone–formaldehyde) [poly(DHBPH–F)], was synthesized by the polycondensation of 2,4‐dihydroxy benzophenone hydrazone with formaldehyde in the presence of oxalic acid as a catalyst. Poly(DHBPH–F) was characterized by Fourier transform infrared and ¹H‐NMR spectral data. The molecular weight of the polymer was determined by gel permeation chromatography. Polychelates were obtained when the dimethylformamide solution of the polymer containing a few drops of ammonia was treated with an aqueous solution of metal ions. Elemental analysis of the polychelates indicated that the metal–ligand ratio was 1 : 2. The IR spectra of the polymer–metal complexes suggested that the metals were coordinated through the oxygen of the phenolic? OH group and the nitrogen of the azomethine group. The electron paramagnetic resonance and magnetic moment data indicated a square planar configuration for Cu(II) chelate and an octahedral structure for Ni(II) chelate. The thermogravimetric analysis, differential scanning calorimetry, and X‐ray diffraction data indicated that the incorporation of the metal ions significantly enhanced the degree of crystallinity. The polymerization initiation, electrical conductivity, and catalytic activity of the polychelates are discussed. Heavy‐metal ions [viz., Cu(II) and Ni(II)] were removed with this formaldehyde resin, and the metal‐ion uptake efficiency at different pH's, the nature and concentration of the electrolyte, and the reusability of the resin were also studied. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010